China Standard Custom Corn Harvester Accessories Mechanical Transmission Sprocket Gear Spline Shaft Transmission Gear

Product Description

We Are Precision Metal Parts Manufacturer And We Providing Custom Processing Service. Send Us Drawings, We Will Feedback You Quotation Within 24 Hours

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Our Advantages

 

Equipment
3-axis, 4-axis and full 5-axis processing equipment, CNC lathe, centering machine, turning and milling compound, wire cutting, EDM, grinding, etc

Processing
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding

Materials
Aluminum, metal, steel, metal, plastic, metal, brass, bronze, rubber, ceramic, cast iron, glass, copper, titanium, metal, titanium, steel, carbon fiber, etc

Tolerance
+/-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form

Quality Assurance
ISO9001:2015, ISO13485:2016, SGS, RoHs, TUV
Tolerance

Surface Treatment

Aluminum parts Stainless Steel parts Steel parts Brass parts
Clear Anodized Polishing Zinc Plating Nickel Plating
Color Anodized Passivating Oxide black chrome plating
Sandblast Anodized Sandblasting Nickel Plating Electrophoresis black
Chemical Film Laser engraving Chrome Plating Oxide black
Brushing Electrophoresis black Carburized Powder coated
Polishing Oxide black Heat treatment  

 

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Application industry

CNC Machining Parts Can Be Used in Many Industry

Aerospace/ Marine/ Metro/ Motorbike/ Automotive industries, Instruments & Meters, Office equipments, Home appliance, Medical equipments, Telecommunication, Electrical & Electronics, Fire detection system, etc

 

Areospace

Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons, Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears,Differential Housing, Axle Shafts

 

Auto&Motorcycle

Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons,Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears, Differential Housing, Axle Shafts

 

Energy

Drill Pipes and Casing, Impellers Casings, Pipe Control Valves, Shafts, Wellhead Equipment, Mud Pumps, Frac Pumps, Frac Tools,Rotor Shafts and disc

 

Robotics

Custom robotic end-effectors, Low-volume prototype, Pilot, Enclosures, Custom tooling, Fixturing

 

Medical Industry

Rotary Bearing Seal Rings for CZPT Knife,CT Scanner Frames,Mounting Brackets,Card Retainers for CT Scanners,Cooling Plenums for CT Scanners,Brackets for CT Scanners,Gearbox Components,Actuators,Large Shafts

 

Home Appliances

Screws, hinges, handles, slides, turntables, pneumatic rods, guide rails, steel drawers

 

Certifications

FAQ

Q1. What kind of production service do you provide?
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding, Simple Assembly and Various Metal Surface Treatment.

Q2. How about the lead time?
Mould : 3-5 weeks
Mass production : 3-4 weeks

Q3. How about your quality?
♦Our management and production executed strictly according to ISO9001 : 2008 quality System.
♦We will make the operation instruction once the sample is approval. 
♦ We will 100% inspect the products before shipment.
♦If there is quality problem, we will supply the replacement by our shipping cost.

Q4. How long should we take for a quotation?
After receiving detail information we will quote within 24 hours

Q5. What is your quotation element?
Drawing or Sample, Material, finish and Quantity.

Q6. What is your payment term?
Mould : 50% prepaid, 50% after the mould finish, balance after sample approval.
Goods : 50% prepaid, balance T/T before shipment.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Aerospace/ Marine/Automotive/Medical Equipments
Hardness: Soft Tooth Surface
Gear Position: External Gear
Manufacturing Method: Machining,Milling,Stamping,Laser Cutting,etc
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 0.8/Piece
1 Piece(Min.Order)

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Customization:
Available

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sprocket gear

How do I properly install and align sprocket gears?

Proper installation and alignment of sprocket gears are crucial to ensure smooth and efficient power transmission and to prevent premature wear. Here are the steps to properly install and align sprocket gears:

1. Gather the Required Tools:

Before starting the installation process, gather all the necessary tools, including a torque wrench, measuring tools (calipers or micrometers), leveling tools, and alignment tools.

2. Clean the Components:

Thoroughly clean the sprocket gears and the shafts on which they will be mounted. Remove any dirt, debris, or old lubricant to ensure proper contact between the components.

3. Check for Damage:

Inspect the sprocket gears for any signs of damage, wear, or deformation. If any issues are found, replace the damaged components before proceeding.

4. Ensure Proper Fit:

Ensure that the bore diameter of the sprocket gear matches the diameter of the shaft on which it will be mounted. The fit should be neither too loose nor too tight, and the keyway (if present) should align properly with the key on the shaft.

5. Align Sprocket Gears:

For chain and sprocket systems, align the sprocket gears precisely with each other. The teeth of the driving and driven sprockets should mesh smoothly with the chain. For belt drive systems, ensure the sprocket gears align with each other and the belt tracks properly within the sprockets.

6. Check Axial Alignment:

Ensure that the sprocket gears are axially aligned with each other and perpendicular to their respective shafts. Any misalignment can cause premature wear and noise during operation.

7. Set Tension:

If using a chain and sprocket system, adjust the tension of the chain to the manufacturer’s specifications. Proper tension ensures optimal power transmission and extends the life of both the chain and sprocket gears.

8. Lubricate:

Apply the appropriate lubricant to the sprocket gear teeth and the chain or belt as required. Lubrication reduces friction, heat, and wear during operation.

9. Torque Fasteners:

If the sprocket gears are held in place with fasteners (such as set screws or bolts), torque them to the recommended specifications. This ensures that the sprocket gears are securely attached to the shafts and will not slip during operation.

10. Perform a Trial Run:

After installation, run the system at low speed and observe its performance. Check for any unusual noise, vibration, or misalignment. If any issues are detected, stop the system immediately and address the problem.

Following these steps will help ensure that the sprocket gears are properly installed and aligned, leading to reliable and efficient power transmission in your mechanical system.

sprocket gear

How do I calculate the pitch circle diameter for a sprocket gear system?

Calculating the pitch circle diameter is essential when designing or working with a sprocket gear system. The pitch circle diameter (PCD) represents the circle on which the centers of the sprocket teeth lie. To calculate the pitch circle diameter, you’ll need to know the number of teeth on the sprocket and the pitch diameter.

Step 1: Determine the Number of Teeth (N): Count the total number of teeth on the sprocket. This value is denoted as ‘N’.

Step 2: Find the Pitch Diameter (PD): The pitch diameter is the diameter of the pitch circle on which the teeth are located. If you already have the pitch diameter provided, proceed to the next step. Otherwise, you can calculate the pitch diameter using the formula:

PD = N / (DP * π)

Where:

PD = Pitch Diameter

N = Number of Teeth

DP = Diametral Pitch (teeth per inch)

π (Pi) = 3.14159 (approximately)

Step 3: Calculate the Pitch Circle Diameter (PCD): The pitch circle diameter can be calculated using the following formula:

PCD = PD * cos(180° / N)

Where:

PCD = Pitch Circle Diameter

PD = Pitch Diameter (calculated in Step 2)

N = Number of Teeth

The resulting value of the pitch circle diameter will help you in various aspects of sprocket gear system design and analysis, such as determining the center distance between two sprockets or matching the sprocket with a compatible chain.

Remember that accurate measurements and precise calculations are crucial for successful sprocket gear system performance. If you are unsure about the calculations or dealing with complex sprocket configurations, consulting with a qualified engineer or using specialized software can be beneficial.

sprocket gear

How do you select the right size and pitch of a sprocket gear for a specific application?

Choosing the correct size and pitch of a sprocket gear is crucial to ensure optimal performance and efficiency in a specific application. Here’s a step-by-step guide to help you make the right selection:

  1. Identify the Application Requirements: Understand the specific requirements of your application, including the desired speed, torque, power transmission, and operating conditions.
  2. Calculate the Gear Ratio: Determine the gear ratio required for your application. The gear ratio is the ratio of the number of teeth between the driving and driven sprockets and determines the speed and torque relationship between them.
  3. Consider the Pitch: The pitch of a sprocket refers to the distance between the centers of adjacent teeth. It is essential to choose sprockets with the same pitch as the chain or belt you plan to use in your transmission system.
  4. Choose the Number of Teeth: Once you have the gear ratio and pitch, calculate the number of teeth for both the driving and driven sprockets. The number of teeth affects the speed and torque characteristics of the transmission system.
  5. Verify Shaft Compatibility: Ensure that the sprocket gear’s bore size matches the diameter of your application’s input and output shafts.
  6. Consider Material and Strength: Select sprocket gears made from materials suitable for your application’s operating conditions. For heavy-duty applications, choose sprockets with high strength and wear resistance.
  7. Check Center Distance: Verify the center distance between the driving and driven sprockets to ensure proper chain or belt tension and alignment.
  8. Review Manufacturer Recommendations: Manufacturers often provide guidelines and specifications for their sprocket gears. Review their recommendations and consult with experts if necessary.
  9. Perform Regular Maintenance: Once the sprocket gear is installed, conduct regular maintenance, including lubrication and inspection, to ensure longevity and optimal performance.

Choosing the right size and pitch of a sprocket gear requires careful consideration of various factors to meet the specific needs of your application. By following these steps and consulting with experts when needed, you can select the most suitable sprocket gear for your mechanical system.

China Standard Custom Corn Harvester Accessories Mechanical Transmission Sprocket Gear Spline Shaft Transmission Gear  China Standard Custom Corn Harvester Accessories Mechanical Transmission Sprocket Gear Spline Shaft Transmission Gear
editor by CX 2023-12-12