Product Description
Product Description
Product Description
| Item | Chain sprocket, Chain wheels, gears |
| Design | Can be at the customer’ request, tailor-made, at customer’s design,OEM |
| Application | Petrochemical industry, Mining, metallurgy, machine tools, hydra-power |
| Material | Casting or Forged Material 45#,SAE1045,SAE4140,SAE4150,SAE4160,20CrMnTi,42CrMo, 18CrNiMo7,42CrMo,40CrNiMoA,20CrNiMoA,stainless steel 410,stainless steel 304 |
| Treatment | Forging, machining, gear hobbing |
| Surface treatment | Quenching, oxidizing black, galvanizing, sandblasting, oil immersion, grinding |
| Heat treatment | Tempering, high frequency quenching, carburizing quenching |
| Standard | ANSI, DIN, ISO |
| Size | From diameter 250mm to 1250mm |
| Minimum order | 1 pc |
Product Real Shot
Manufacturing Process
- Raw material, issue material testing report100% Ultrasonic Test ASTMA388
- Sawing into parts
- CNC lather blank.
- Hobbing
- High Frequency and Hardness test
- Key way, set the screw
- Clean and Dimensional Checking
- Package and Delivery.
Data Needed for Quotation
– Your own drawing
– Your requirement on material and necessary dimensional data
– Ask for recommend
Company Profile
ZheJiang CZPT Machinery Co., Ltd., established in the year of 2012, is a professional supplier of material handling equipment, OEM machinery parts, various forging parts and casting parts.
Ebon’s products scope: cranes, hoists, magnets, grabs, hooks, wheels, drums, axles, lifting beams,bearing box, bearings, couplings,flanges etc. They are applied in wide range of field: Machinery, Mining, Hydro power Transportation, Construction…..
CZPT has 5 reliable manufacturing factories to make sure stable supply and fast delivery for your business.
Our products are also exported to USA, Britain, Japan, South Korea, Russia, Indonesia, Thailand, India, Vietnam, Canada, Argentina, Paraguay etc more than 50 countries.
CZPT team is loyal and committed to your success, and firmly believes that our products and services will increase the value and effectiveness of your business with following characters:
-Professional sales team, market promotion team and logistics team with more then 10 years experience .
-Loyal and Responsible Characters
-Efficient Work, Fast Response
-Responsible Quality Control Team
-Video the manufacturing process, the testing, and packing before delivery
1.Q: How about your delivery time?
A: Generally, it will take 7-30 days after receiving your advance payment. The specific delivery time depends on the items, transportation ways and the quantity of your order.
2.Q: Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings.
3.Q: Do you test all your goods before delivery?
A: Yes, we have 100% Ultrasonic test, Magnetic test or Liquid Penetration test before delivery
4.Q: How do you make our business long-term and good relationship?
A: (1) We keep good quality and competitive price to ensure our customers benefit ;
(2) We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
5.Q: I can’t see the goods or touch the goods, how can I deal with the risk involved?
A: Our quality management system conforms to the requirement of ISO 9001:2015 verified by DNV. We are absolutely worth your trust. We can accept trial order to enhance mutual trust.
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Machinery, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Forging Parts |
| Toothed Portion Shape: | Spur Gear |
| Material: | Casting or Forged Material |
| Customization: |
Available
| Customized Request |
|---|
What are the noise and vibration levels associated with sprocket gear systems?
The noise and vibration levels associated with sprocket gear systems can vary depending on several factors. Here are some key points to consider regarding noise and vibration:
1. Gear Design: The design of the sprocket gears, including the number of teeth, pitch, and tooth profile, can influence noise and vibration levels. Gears with irregular tooth profiles or incorrect meshing can generate higher levels of noise and vibration.
2. Gear Material: The material used for manufacturing the sprocket gears can impact noise and vibration. High-quality gears made from materials with good damping properties can help reduce vibrations and noise during operation.
3. Lubrication: Proper lubrication is essential for reducing friction and wear between gear teeth. Inadequate or improper lubrication can lead to increased noise and vibration levels due to metal-to-metal contact.
4. Alignment: Misalignment between the sprocket gears can cause uneven loading and increased noise. Proper alignment ensures smooth and efficient power transmission, minimizing noise and vibration.
5. Load Distribution: Uniform load distribution among the gear teeth is crucial for smooth operation. Uneven loads can lead to noise and vibration issues.
6. Gear Condition: Wear and damage to the gear teeth over time can result in increased noise and vibration. Regular inspection and maintenance are necessary to address any wear-related issues promptly.
7. Operating Speed: Higher operating speeds can increase noise and vibration levels, especially if the gears are not properly balanced and aligned.
8. Housing and Mounting: The design and construction of the gear housing and mounting can affect noise transmission. A well-designed housing can help dampen noise and prevent vibrations from spreading to other parts of the machinery.
9. Operating Environment: The operating environment, such as temperature and humidity, can influence gear performance and noise levels.
Sprocket gear systems can be engineered and maintained to minimize noise and vibration levels. Using high-quality materials, proper lubrication, correct alignment, and regular maintenance can significantly reduce noise and vibration, ensuring smooth and efficient operation of the machinery.
What are the temperature limits for the operation of sprocket gears?
Sprocket gears, like other mechanical components, have temperature limits for safe and efficient operation. The temperature limits depend on the materials used in the manufacturing of the sprocket gears and the specific application. Here are some general guidelines regarding temperature limits:
1. Standard Steel Sprocket Gears: Standard steel sprocket gears typically have a temperature range of -20°C to 150°C (-4°F to 302°F). At temperatures beyond this range, the performance and durability of the sprocket gear may be compromised.
2. Heat-Treated and Alloy Steel Sprocket Gears: Heat-treated and alloy steel sprocket gears offer improved temperature resistance and can operate within a range of -40°C to 200°C (-40°F to 392°F). These sprockets are suitable for applications with higher temperature demands.
3. Stainless Steel Sprocket Gears: Stainless steel sprocket gears are known for their corrosion resistance and can handle a broader temperature range of -80°C to 400°C (-112°F to 752°F). They are often used in extreme environments.
4. Plastic or Nylon Sprocket Gears: Plastic sprocket gears, such as those made from nylon, have lower temperature limits and are generally suitable for temperatures ranging from -40°C to 100°C (-40°F to 212°F).
5. High-Temperature Alloy Sprocket Gears: For specialized applications in high-temperature environments, sprocket gears made from high-temperature alloys can operate at temperatures exceeding 500°C (932°F).
6. Critical Temperature Considerations: When using sprocket gears near the upper temperature limits, it’s crucial to consider the potential for thermal expansion, which can affect the fit and engagement with other components in the system.
7. Extreme Conditions: In extreme cases, such as in industrial furnaces or cryogenic applications, special materials and coatings may be necessary to ensure the sprocket gears’ integrity and performance.
It is essential to select sprocket gears that can handle the expected operating temperature range of your specific application. Operating within the recommended temperature limits will ensure the sprocket gears’ efficiency, minimize wear, and prevent premature failure.
What lubrication practices are recommended for sprocket gears?
Proper lubrication is crucial for the efficient and reliable operation of sprocket gears. The lubricant used should reduce friction, minimize wear, dissipate heat, and protect against corrosion. Here are some recommended lubrication practices for sprocket gears:
1. Lubricant Selection: Choose a high-quality lubricant specifically designed for sprocket gears. Look for lubricants with high film strength and anti-wear additives to protect the gear teeth from excessive wear and extend the sprocket’s lifespan.
2. Lubrication Frequency: Regularly lubricate the sprocket gears as per the manufacturer’s guidelines or equipment maintenance schedule. The frequency of lubrication depends on factors such as operating conditions, load, and environmental factors.
3. Cleanliness: Before applying new lubricant, ensure that the sprocket gears are clean and free from debris, dirt, and old lubricant. Clean the gears using a suitable solvent or cleaning agent to maximize the effectiveness of the new lubricant.
4. Proper Application: Apply the lubricant evenly and adequately to all the teeth of the sprocket gear. Ensure that the lubricant reaches the contact points between the teeth to form a protective film and reduce metal-to-metal contact.
5. Avoid Over-Lubrication: Applying excessive lubricant can lead to overheating and attract more dirt and debris, potentially causing damage to the gears. Follow the recommended lubrication quantities to avoid over-lubrication.
6. Re-Lubrication: In high-temperature or heavy-duty applications, the lubricant may degrade faster. Regularly monitor the sprocket gears for signs of insufficient lubrication, and re-lubricate as necessary.
7. Temperature Considerations: In environments with extreme temperatures, choose a lubricant with a suitable temperature range to ensure its effectiveness under those conditions.
8. Maintenance Records: Keep detailed records of the lubrication schedule, type of lubricant used, and any observations of unusual wear or performance issues. This information will help identify trends and potential problems early.
9. Inspections: Regularly inspect the sprocket gears for signs of wear, pitting, or abnormal damage. Early detection of issues allows for timely maintenance and prevents severe damage to the sprocket system.
10. Training: Ensure that personnel responsible for lubrication practices are adequately trained to apply the lubricant correctly and safely.
Following these lubrication practices will help maximize the efficiency, performance, and lifespan of sprocket gears in various mechanical systems.
editor by CX 2023-10-03
China 084-1 Z18 Cast Steel Industrial Chain Sprocket Simplex Chain Drive Sprockets sprocket chart
Product Description
Specification
Apps
Business Profile
HangZhou Terry Machinery Co.Ltd is a major provider of bearings, Linear movement program for CNC , Ball transfer Device and transmission element .the
growing industrial and Favorable coverage of HangZhou advantage the growth of Terry Machinery .Our products are used in industrial, motorbike, motor vehicle
and Automation purposes. Now we are exporting to forty six countries. such as United states, GBR , Germany , Spain, Poland ,Turkey ect .The Aim of Terry Machinery
to give out clients with widest range of merchandise at aggressive rates, backed with the greatest Service.OUR Advantage Merchandise Our significant goods & Equipped:Meet all the global specifications and ISO9001 -TS1694 Certificate Large quantity in Inventory, No MOQ essential Personnel Our salespersons are properly
skilled to accommodate your requests and talk English for your conveniences.Our specialists and engineers Knowledge in the Business area exceeds 23
years Support &Quality management ,We provide thorough drawings and offer you when ever required,We help all buyers promote and enhance their income.We inspect
each piece of products by ourselves ahead of shipping.
Customer’s Evaluation
Packing &Delivery
FAQ
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Machinery |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cast Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Carbon Steel |
###
| Samples: |
US$ 2.1/Piece
1 Piece(Min.Order) |
|---|
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Machinery |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cast Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Carbon Steel |
###
| Samples: |
US$ 2.1/Piece
1 Piece(Min.Order) |
|---|
How to Use Sprocket for Conversion Optimization
The sprocket is usually attached to the shaft with one or more set screws. These set screws are usually ANSI standard sizes. However, these standards are not always suitable for all applications. Therefore, it is important to find a supplier who understands the correct keyway size for a specific application.
Typical sprocket
Typical sprocket hardnesses range from 35 to 40 HRC, depending on the application. However, some applications require lower hardness levels. The hardness level is determined by the material used to manufacture the sprocket. Further tempering can further reduce the hardness level. For example, conveyor sprockets with long pitch line thicknesses may not require hardening.
Steel is the most commonly used material for standard sprockets. However, many types of materials can also be used. The material used to make the sprocket depends largely on the type of equipment and tools used to make the sprocket. Steel is the most common building material because of its versatility and hardness and its use in a variety of applications. Bronze is another common material used for sprockets, usually in non-magnetic environments.
Another common material used for sprockets is reinforced plastic. While sprockets may look similar to gears, the main difference is their teeth and their ability to interlock with the chain. This allows simple rotational movement of large equipment and machinery.
The number of teeth on the sprocket is measured according to the number specified by the standard. An example is the ISO-DIN standard. A typical sprocket has an odd number of teeth to prevent the teeth from wearing out and causing the chain to slip.
A typical sprocket has rollers on the bottom and teeth on the top. When the chain meshes with the sprockets, the rollers get caught on the teeth. The rollers then pull the strap back, removing the extra force. However, if the bottom half of the chain is slack, the rollers will sit on the teeth and the chain will jump forward one tooth.
Function
Sprocket is an important feature for optimizing the user experience of your website. It works by analyzing user behavior on your website and delivering personalized interactions at the right time. This feature can also help you increase the conversion rate of your website. In this article, we’ll explore how to use Sprocket for conversion optimization.
The easiest way to explain the function of a chainring is to imagine a bicycle. The large sprocket is mounted on the pedal axle of the bike, and it drives the chain, which in turn drives the small sprocket on the rear wheel. The same principle is used for motorcycles and some other motor vehicles.
element
Sprocket assemblies are wheel-shaped assemblies that hold gears and other components in place. They allow precise rotation of large gears. They can be made of metal or reinforced plastic. Different designs are available to suit different applications. Here are some examples. Sprockets are used for heavy duty rollers.
The components 12 and 14 slide together in the axial direction relative to the drive shaft 18 . The protrusions 22 on one part fit into complementary shaped grooves on the other part. Usually, the two parts are the same, but they can be different. For example, jigsaw-shaped protrusions may fit into grooves in opposing portions.
Sprocket components are usually made of metal or reinforced plastic. They resemble gears due to their wheel-shaped design and teeth. However, sprockets interact with different types of chains. Most sprocket chain systems operate similarly to bicycle chain assemblies. To ensure proper performance, choose the correct one for your specific application.
Whether you’re buying sprockets for an electric car, bike, or construction project, make sure you choose the right sprocket. Sprockets are versatile. A single sprocket may have one or two teeth, while a triple sprocket may have two or more.
Put on
Proper maintenance of your bicycle’s chain and sprockets is critical to the performance and safety of your bicycle. These components wear out over time and should be replaced in the correct order. A well-maintained bike can go from 20,000 to 30,000 miles on one set of components. Mileage depends on the quality of the chain and sprockets and the type of riding style. For your safety and the performance of your bike, it is recommended to replace these components every few thousand miles.
Identifying a worn sprocket is easy; you can easily notice when a sprocket’s teeth are cut off. A badly worn sprocket will be unusable and your chain will end up stuck between the teeth. If the chain is damaged by worn sprockets, you should replace the chain.
When a chain or sprocket needs to be replaced, it is important to ensure that the sprocket is properly lubricated. Oiling will make the chain and sprocket more efficient and reduce the risk of damage. A good rule of thumb is to use anti-rust oil to protect your bike from corrosion.
In order to maintain the sprocket, you should follow the manufacturer’s maintenance instructions. You must replace them in the correct order. The first step is to remove the old sprocket and discard it. Old sprockets cannot be mixed with new sprockets.
It is also important to replace the front and rear sprockets when returning the chain. You should also lubricate the chain to prevent rust. Before lubricating, you can clean the chain with a non-petroleum-based cleaner. Don’t use oil as it doesn’t protect the chain from water and is more viscous.
editor by czh 2022-12-24
China DIN/ANSI/JIS Standard Sprockets Industrial Gear Teeth Rack Bevel Bicycle Stainless Transmission Drive Part Carbon Steel Plate Idler Wheel Roller Chain Sprocket with ce certificate top quality Good price
Merchandise Description
DIN/ANSI/JIS Normal CZPT CZPT gear Teeth Bicycle CZPT Transmission CZPT Areas Carbon Steel Simplex Plate Loafer Hub Wheel Roller Chain CZPT
|
European regular sprockets |
American common sprockets | Japan normal sprockets |
| DIN stock bore sprockets & plateheels | ASA inventory bore sprockets | JIS stock sprockets |
| DIN concluded bore sprockets | finished bore sprockets | completed bore sprockets |
| stainless steel sprockets | stainless steel sprockets | double single sprockets |
| taper bore sprockets | double single sprockets&one kind C sprockets | double pitch sprockets |
| forged iron sprockets | taper bore sprockets | velocity-ratio sprockets |
| platewheels for conveyor chain | double pitch sprockets | idler sprockets |
| table best wheels | sprockets with split taper bushings | desk top sprockets |
| loafer sprockets with ball bearing | sprockets with QD bushings | |
| double simplex sprockets |
|
European standard sprockets |
|
|
DIN stock bore sprockets & plateheels |
03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 |
|
03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-three |
|
|
DIN finished bore sprockets |
06B-1 08B-1 10B-1 12B-1 16B-1 20B-one |
|
stainless metal sprockets |
06B-1 08B-1 10B-1 12B-1 16B-1 |
|
taper bore sprockets |
three/8″×7/32″ 1/2″×5/sixteen” 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″ |
|
solid iron sprockets |
06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 |
|
platewheels for conveyor chain |
20×16mm 30×17.02mm P50 P75 P100 |
|
desk best wheels |
P38.one |
|
idler sprockets with ball bearing |
8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/sixteen” 3/4″×7/sixteen” 1″×17.02mm 1 1/4″×3/4″ |
|
double simplex sprockets |
06B-1 08B-1 10B-1 12B-1 16B-1 |
|
American regular sprockets |
|
|
ASA stock bore sprockets |
twenty five 35 35-2 35-3 41 forty 40-2 40-3 fifty 50-2-fifty-3 sixty 60-2 sixty-3 eighty-eighty-2 eighty-3 100 a hundred-2 one hundred-3 one hundred twenty 120-2 120-3 one hundred forty 140-2 a hundred and sixty a hundred and sixty-2 180 200 |
|
concluded bore sprockets |
35 forty one 40 50 sixty eighty 100 |
|
stainless steel sprockets |
25 35 forty 50 60 |
|
double solitary sprockets&one sort Csprockets |
40 50 sixty 80 |
|
taper bore sprockets |
35 35-2 forty one forty 40-2 fifty 50-2 60 sixty-2 80 eighty-2 one hundred a hundred and twenty 140 one hundred sixty |
|
double pitch sprockets |
2040/2042 2050/2052 2060/2062 2080/2082 |
|
sprockets with break up taper bushings |
35 41 forty 40 40-2 forty-3 fifty fifty-2 50-3 sixty 60-2 sixty-3 80 eighty-2 80-3 a hundred 100-2 120 a hundred and twenty-2 one hundred forty one hundred sixty two hundred |
|
sprockets with QD bushings |
35 35-1 35-2 41 40 forty-2 40-3 fifty fifty-2 fifty-3 sixty 60-2 60-3 eighty 80-2 80-3 a hundred a hundred-2 a hundred-3 120 a hundred and forty 160 200 |
|
Japan regular sprockets |
|
|
JIS stock sprockets |
twenty five 35 forty 50 60 eighty one hundred one hundred twenty 140 a hundred and sixty |
|
concluded bore sprockets |
FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B |
|
double single sprockets |
40SD 50SD 60SD 80SD 100SD |
|
double pitch sprockets |
2042 2052 2062 2082 2040 2050 2060 2080 |
|
speed-ratio sprockets |
C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12 |
|
idler sprockets |
35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H |
|
table best sprockets |
P38.one |
Associated goods
HangZhou CZPT -energy Transmission Co., Ltd. is a specialised supplier of a total selection of sprockets.
With a lot of years’ experience in this line, we will be CZPT ed by CZPT positive aspects in aggressive price tag, 1-time supply, prompt response, on-hand CZPT assistance and very good right after-sales services.
In addition, all CZPT generation processes are in compliance with ISO9001 standards. We also can style and make CZPT -standard merchandise to fulfill CZPT ers’ specific needs. Top quality and credit rating are the bases that make a company alive. We will offer best solutions and substantial top quality merchandise with all sincerity. If you need to have any info or samples, please get in touch with us and you will have CZPT before long reply.
About HangZhou CZPT -power team(HZPT):
Q: Are you trading company or manufacturer ?
A: Our team is made up in 3 factories and 2 abroad revenue firms.
Q: Do you offer samples ? is it totally free or added ?
A: Of course, we could provide the sample for cost-free cost but do not pay out the price of freight.
Q: How CZPT is your delivery time ? What is your terms of payment ?
A: Typically it is 40-forty five times. The time may fluctuate based on the merchandise and the level of CZPT ization. For common merchandise, the payment is: 30% T/T in CZPT ,stability ahead of shippment.
Q: What is the specific MOQ or value for your item ?
A: As an CZPT company, we can supply and adapt CZPT goods to a wide range of demands.As a result, MOQ and cost could greatly vary with dimension, substance and even more requirements For occasion, pricey merchandise or normal items will generally have a lower MOQ.
You should speak to us with all related information to get the most exact quotation.
Steel Split Sprockets: These sprockets are split in half for less difficult set up into the chain technique with out removing the axle. The operator can location each and every half into the chain prior to bolting the halves with each other. This only permits the sprocket to be changed with out dismantling the entire assembly and retains the operator from possessing to loosen or reposition the chain.