Product Description
Q1: What information will be highly appreciated for a quotation?
A: It will be preferred if you can offer us the drawings, heat treatment and surface treatment requirements, required quantity, quoted currency (USD or EUR), or samples.
Q2: Are you a trading company or factory?
A: CZPT is a factory wholesaler located in ZheJiang .
Q3: What is your terms of payment?
A: T/T 30% in advance, and 70% before shipment. We’ll show you the photos of the products and packages before you pay the balance.
Q4: Do you test all your goods before delivery?
A: Yes, CZPT has adopted a strict quality management system and all the items will be inspected according to the inspection instruction with good inspection records.
Q5: Is there any customer that has assessed your quality management system?
A:Yes, CZPT has passed the audit of many customers, such as Mitsubishi, CLAAS, Kardex and so on.
Q6: How does your company ensure the quality of the raw material?
A: The steels are purchased from our domestic CZPT steel mills. After receiving the raw material, the steel will be inspected by spectrograph imported from Germany. Besides, the CZPT number of steel will be well-managed in our ERP system to ensure the traceablity of our products.
Q7: How do you ensure the high quality of products?
A: With integral manufacturing processes, a strict quality control system and imported machines, we can manufacture high-quality products.
Q8: What are your terms of delivery?
A: EXW, FOB China Port.
Q9: How about your lead time?
A: Normally it will take 45 days after receiving your advance payment. The specific lead time depends on the items and the quantity of your order.
Q10:T/T payment Minimum order quantity:
d (Outside Diameter) MOQ
d≤50mm 500 PCS
50mm<d≤150mm 200 PCS
150mm<d≤300mm 50 PCS
300mm<d≤500mm 30 PCS
|
Our brand |
GUARDX |
|
Product |
sprocket |
|
Sprocket Material |
carbon steel,stainless steel C45/SUS304/Q235/C20/C35/Q345/16MnCr5/20CrMo/35CrMo/40Cr/42CrMo/50CrV |
|
Teeth |
9T-120T |
|
Sprocket Size |
DIN8196/JIS1802/GB1243 |
|
Processing |
forging, hobbing, precision machining, heat treatment, surface treatment |
|
OEM |
SCS offers OEM service |
|
Machining Equipment |
Air hammer//electric screw press, imported vertical and horizontal CNC lathe, imported machining center, CNC tapping center, CNC hobbing machine, CNC cylindrical grinder , welding machines, vertical and horizontal hydraulic broaching machine. automatic production lines of high-power CNC heat treatment. |
|
Heat Treatment |
Normalizing/quenching and tempering/ carburizing and quenching |
|
Surface Treatment |
Zinc plated, non-chromate dacromet treatment,chromium plated, black oxide treatment, phosphorization, anodic oxidation, nickel plated |
|
application |
cover a wide range of sector including agriculture machinery, logistics warehousing,garage,food Machinery,escalator and so on. |
|
packing |
the sprocket are packed in plywood case lined with corrugated paperboard or according to customers requirement. |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | One Year |
|---|---|
| Warranty: | One Year |
| Condition: | New |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can sprocket gears be used for heavy-duty applications in industrial machinery?
Yes, sprocket gears are commonly used in heavy-duty applications in various industrial machinery. Their robust design, high load-carrying capacity, and reliable power transmission make them well-suited for demanding industrial environments. Some of the key reasons sprocket gears are preferred for heavy-duty applications include:
1. Strength and Durability: Sprocket gears are typically made from strong and durable materials, such as hardened steel or cast iron. This allows them to withstand heavy loads and high torques without deformation or failure.
2. High Load Capacity: The tooth profile of sprocket gears, especially those with involute teeth, distributes the load evenly across the gear teeth, enabling them to handle substantial forces and transmit power efficiently.
3. Versatility: Sprocket gears can be designed in various configurations, such as single, double, or triple-strand setups, to accommodate different load requirements. They can also be used in combination with multiple sprockets and chains to create complex power transmission systems.
4. Effective Power Transmission: Sprocket gears provide reliable power transmission with minimal slippage or backlash. This is crucial in heavy-duty machinery, where precision and consistency are essential for optimal performance.
5. Easy Maintenance: Sprocket gears are relatively easy to maintain, as they can be individually replaced if worn or damaged. This reduces downtime and maintenance costs in industrial settings.
6. Adaptability: Sprocket gears can be used with various types of chains, such as roller chains, silent chains, or specialty chains, allowing for adaptation to different industrial applications.
7. Cost-Effective Solution: Considering their durability and long lifespan, sprocket gears offer a cost-effective solution for heavy-duty applications in industrial machinery.
Common examples of heavy-duty industrial machinery that use sprocket gears include conveyor systems, agricultural equipment, mining machinery, construction machinery, and manufacturing equipment.
It is important to select the appropriate sprocket gear size, material, and tooth configuration based on the specific requirements of the machinery and the operating conditions to ensure reliable and efficient performance in heavy-duty industrial applications.
Can sprocket gears be used in precision motion control systems?
Yes, sprocket gears can be used in precision motion control systems, but there are some considerations to keep in mind. Precision motion control systems require high accuracy, repeatability, and low backlash to achieve precise positioning and movement. Sprocket gears can meet these requirements under certain conditions:
1. Quality Manufacturing: To ensure precision, sprocket gears used in motion control systems must be of high quality and precision-manufactured. They should have accurate tooth profiles and minimal manufacturing defects.
2. Tight Tolerances: Precision motion control systems require sprocket gears with tight tolerances to minimize variations in tooth engagement. This ensures consistent motion and positioning.
3. Low Backlash: Backlash is the amount of clearance between engaged teeth, and it can cause positioning errors in motion control systems. High-quality sprocket gears with proper installation and alignment can help reduce backlash.
4. Proper Lubrication: Lubrication is critical for reducing friction and wear in precision motion control systems. Using the right lubricant in the right amount is essential for smooth and accurate operation.
5. Alignment and Maintenance: Proper alignment during installation and regular maintenance are crucial for preserving the precision of the sprocket gear system. Misalignment or wear can compromise the system’s accuracy.
It’s important to select sprocket gears that match the specific requirements of the motion control application. While sprocket gears can work well in precision motion control systems, some applications may benefit from other types of gearing systems, such as gear racks or timing belts, depending on the complexity and demands of the motion control task.
Before integrating sprocket gears into a precision motion control system, it’s advisable to consult with engineers or experts familiar with both the application’s requirements and the capabilities of sprocket gear systems. This will ensure that the selected gearing solution is optimized for precision and reliability in the motion control application.
What are the different types of sprocket gears and their applications?
Sprocket gears come in various types, each designed for specific applications based on their unique characteristics. Here are some of the different types of sprocket gears and their applications:
- 1. Plain Sprocket: Plain sprockets are the most basic type, consisting of a wheel with evenly spaced teeth. They are commonly used in simple power transmission systems and light-duty applications where precise timing is not critical.
- 2. Idler Sprocket: Idler sprockets are used to guide and tension the chain in a sprocket system. They do not connect directly to a power source but play a crucial role in maintaining proper chain tension and alignment.
- 3. Roller Chain Sprocket: Roller chain sprockets are designed to work with roller chains, which have rollers that engage with the sprocket teeth. They are widely used in applications like bicycles, motorcycles, industrial machinery, and conveyor systems.
- 4. Silent Chain Sprocket: Silent chain sprockets, also known as inverted-tooth chain sprockets, are used with silent chains. These sprockets have specially shaped teeth that engage smoothly with the chain, resulting in quieter operation.
- 5. Engineering Class Sprocket: Engineering class sprockets are heavy-duty sprockets used in industrial applications like construction equipment, mining machinery, and agricultural machinery. They are designed to withstand high loads and harsh operating conditions.
- 6. Taper-Lock Sprocket: Taper-lock sprockets have a tapered bore and are mounted on shafts using a locking bushing. They provide a secure and easy-to-install connection and are commonly used in power transmission systems.
- 7. Rack and Pinion: While not a traditional sprocket gear, rack and pinion systems use a linear rack with teeth that mesh with a pinion gear. This combination is used in applications where rotational motion needs to be translated into linear motion, such as in steering systems and CNC machines.
The choice of sprocket gear depends on factors such as the type of chain or belt used, the desired gear ratio, the amount of load the system will handle, and the specific requirements of the application. Each type of sprocket gear offers unique advantages and is tailored to meet the needs of different industries and machinery.
editor by Dream 2024-04-30
China high quality MMS Stainless Steel Metal Products Sprocket Car Wheel Gear
Product Description
Q1: What information will be highly appreciated for a quotation?
A: It will be preferred if you can offer us the drawings, heat treatment and surface treatment requirements, required quantity, quoted currency (USD or EUR), or samples.
Q2: Are you a trading company or factory?
A: CZPT is a factory wholesaler located in ZheJiang .
Q3: What is your terms of payment?
A: T/T 30% in advance, and 70% before shipment. We’ll show you the photos of the products and packages before you pay the balance.
Q4: Do you test all your goods before delivery?
A: Yes, CZPT has adopted a strict quality management system and all the items will be inspected according to the inspection instruction with good inspection records.
Q5: Is there any customer that has assessed your quality management system?
A:Yes, CZPT has passed the audit of many customers, such as Mitsubishi, CLAAS, Kardex and so on.
Q6: How does your company ensure the quality of the raw material?
A: The steels are purchased from our domestic CZPT steel mills. After receiving the raw material, the steel will be inspected by spectrograph imported from Germany. Besides, the CZPT number of steel will be well-managed in our ERP system to ensure the traceablity of our products.
Q7: How do you ensure the high quality of products?
A: With integral manufacturing processes, a strict quality control system and imported machines, we can manufacture high-quality products.
Q8: What are your terms of delivery?
A: EXW, FOB China Port.
Q9: How about your lead time?
A: Normally it will take 45 days after receiving your advance payment. The specific lead time depends on the items and the quantity of your order.
Q10:T/T payment Minimum order quantity:
d (Outside Diameter) MOQ
d≤50mm 500 PCS
50mm<d≤150mm 200 PCS
150mm<d≤300mm 50 PCS
300mm<d≤500mm 30 PCS
|
Our brand |
GUARDX |
|
Product |
sprocket |
|
Sprocket Material |
carbon steel,stainless steel C45/SUS304/Q235/C20/C35/Q345/16MnCr5/20CrMo/35CrMo/40Cr/42CrMo/50CrV |
|
Teeth |
9T-120T |
|
Sprocket Size |
DIN8196/JIS1802/GB1243 |
|
Processing |
forging, hobbing, precision machining, heat treatment, surface treatment |
|
OEM |
SCS offers OEM service |
|
Machining Equipment |
Air hammer//electric screw press, imported vertical and horizontal CNC lathe, imported machining center, CNC tapping center, CNC hobbing machine, CNC cylindrical grinder , welding machines, vertical and horizontal hydraulic broaching machine. automatic production lines of high-power CNC heat treatment. |
|
Heat Treatment |
Normalizing/quenching and tempering/ carburizing and quenching |
|
Surface Treatment |
Zinc plated, non-chromate dacromet treatment,chromium plated, black oxide treatment, phosphorization, anodic oxidation, nickel plated |
|
application |
cover a wide range of sector including agriculture machinery, logistics warehousing,garage,food Machinery,escalator and so on. |
|
packing |
the sprocket are packed in plywood case lined with corrugated paperboard or according to customers requirement. |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | One Year |
|---|---|
| Warranty: | One Year |
| Condition: | New |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
How do I calculate the required torque for a sprocket gear setup?
Calculating the required torque for a sprocket gear setup involves considering several factors that influence the torque demand in the system. Here’s a step-by-step guide on how to calculate the required torque:
Step 1: Determine the Load: Identify the load or resistance that the sprocket gear setup needs to overcome. This could be the weight of the object being lifted, the force required to move a conveyor belt, or any other application-specific load.
Step 2: Calculate the Torque to Overcome Friction: The sprocket gear system experiences friction losses that must be accounted for in the torque calculation. Frictional torque can be estimated based on the type of bearings used, lubrication, and other factors.
Step 3: Account for Efficiency: No mechanical system is 100% efficient, and some power will be lost due to factors like friction and heat. Take the system’s efficiency into account when calculating the required torque.
Step 4: Determine Speed and Angular Velocity: The speed at which the sprocket gear system operates and the angular velocity of the driven sprocket are essential for torque calculation.
Step 5: Use the Torque Calculation Formula: The torque (T) required to drive the sprocket gear system can be calculated using the formula:
T = (Load × Distance) ÷ (2π × Speed)
Where:
Load = Load or resistance on the system (in Newtons, N)
Distance = Radius or effective radius of the driven sprocket (in meters, m)
Speed = Angular speed of the driven sprocket (in radians per second, rad/s)
Step 6: Apply Safety Factor: In real-world applications, it’s essential to apply a safety factor to the calculated torque to account for unexpected overloads or variations in the system’s performance.
Step 7: Select the Motor or Power Source: Once you have the calculated required torque, choose a motor or power source that can deliver the necessary torque while considering factors like the motor’s torque-speed curve and duty cycle.
Keep in mind that sprocket gear systems might have multiple stages with different gear ratios, so the torque calculation might vary for each stage. Additionally, consult with a mechanical engineer or specialist for critical applications or complex setups to ensure accurate torque calculations.
How do I prevent chain elongation in a sprocket gear system?
Preventing chain elongation is essential to maintain the efficiency and longevity of a sprocket gear system. Chain elongation occurs over time due to wear and stretch in the chain, leading to a change in pitch length and improper engagement with the sprocket teeth. Here are some measures to prevent chain elongation:
1. Proper Lubrication: Regular and adequate lubrication of the chain is crucial to reduce friction and wear between the chain’s components. Lubricants also help prevent corrosion and reduce the chances of chain elongation.
2. Correct Tension: Maintaining the correct chain tension is vital to prevent excessive stress and elongation. Too much tension can accelerate wear, while too little tension can lead to slippage and increased elongation. Follow the manufacturer’s guidelines for proper tensioning.
3. Quality Chain: Invest in high-quality chains that are designed to resist elongation and offer better wear resistance. High-strength chains with heat-treated components are more resistant to elongation.
4. Proper Alignment: Ensure the sprockets are properly aligned to minimize lateral forces on the chain. Misalignment can cause uneven wear and accelerated elongation.
5. Regular Inspection: Perform routine inspections of the sprocket gear system to check for signs of wear, elongation, or any other issues. Address any problems promptly to prevent further damage.
6. Replace Worn Components: As the chain and sprockets wear over time, replace them when they reach their wear limits. Continuing to use worn components can accelerate elongation and lead to premature failure.
7. Avoid Overloading: Operating the sprocket gear system within its designed load capacity will help minimize stress on the chain, reducing the chances of elongation.
8. Environmental Considerations: In harsh or abrasive environments, protective measures like covers or guards can help prevent contaminants from accelerating chain wear and elongation.
By implementing these preventive measures, you can significantly reduce the risk of chain elongation and ensure a longer and more reliable service life for your sprocket gear system.
What are the common problems faced with sprocket gears and how to troubleshoot them?
Sprocket gears, like any mechanical components, can encounter various issues during their operation. Some common problems and their troubleshooting approaches are as follows:
- 1. Excessive Wear: Over time, sprocket gears may wear down due to friction and load. This can lead to poor performance and affect the overall efficiency of the system.
- Troubleshooting: Regularly inspect the sprocket gears for signs of wear. If wear is detected, consider replacing the worn-out gears with new ones. Lubrication can also help reduce wear and prolong the lifespan of the gears.
- 2. Misalignment: Improper alignment between the sprocket gear and the chain or other components can cause uneven wear and noise.
- Troubleshooting: Check the alignment of the sprocket gear with the chain or other mating components. Adjust and realign the gears if necessary to ensure proper alignment.
- 3. Chain Skipping: Chain skipping occurs when the chain fails to engage properly with the sprocket teeth, causing jerky motion and potential damage to the chain.
- Troubleshooting: Check for any misalignment or excessive wear that may be causing the chain to skip. Replace any worn-out components and ensure proper tension in the chain to prevent skipping.
- 4. Noise and Vibration: Excessive noise and vibration during operation can indicate issues with the sprocket gear system.
- Troubleshooting: Inspect the gears for wear, misalignment, or damage that could be causing the noise and vibration. Proper lubrication and alignment can often help reduce noise and vibration levels.
- 5. Fatigue Failure: Sprocket gears can fail due to material fatigue, especially if subjected to high loads and stress.
- Troubleshooting: Select sprocket gears made from high-quality materials and appropriate strength to handle the application’s load. Regularly inspect for signs of fatigue, such as cracks or deformations, and replace any compromised gears.
It is essential to perform regular maintenance, including lubrication, alignment checks, and visual inspections, to prevent and address these common issues. Early detection and timely troubleshooting can significantly extend the lifespan and performance of sprocket gears in a mechanical system.
editor by CX 2024-04-10
China OEM FL-5305-120ht Powdered Metal Sintered Steel Yellow Zinc Sprocket Gear with Splined Bore
Product Description
1. Our products passed TS16949 ISO-9001: 2000 quality management system verification
2. We own exquisite and advanced equipment, professional technical designer and rich producing experience
3. We can produce different size and shapes base on your drawing and samples.
4. Best quality, competitive price, shortest delivery time and good service.
5. If you are interested in our products and our company, please kindly let us know what you need, please donot hesitate to contact with us.
We can produce gear with some different material.
Technical requirements:
1. Press Facility: 400Ton
2. Density: above6.8g/cm³
3. Weight: 311g
4. Hardness:HRC30-42
5. Surface treatment: Rust-preventative oil coated.
Application Details
Petrol and Diesel engines
Automotive, marine and industrial engines
Silent chain, roller chain, or belt driven systems
Crankshaft, camshaft, and auxiliary drives
Product Description
Engine pulleys and sprockets are typically used in engines to drive
Product Description
Engine pulleys and sprockets are typically used in engines to drive crankshaft and camshaft timing systems. Complex geometry makes these products an ideal application for PM technology. Net or nearest to near net shape teeth, weight reduction features and integrated drive features gives PM an advantage over other metal working processes.
With decades of design, engineering and manufacturing experience combined with advanced process and material solutions, JX SINTERING has helped many customers optimize their product designs according to the specific application requirements.
Application Details
Petrol and Diesel engines
Automotive, marine and industrial engines
Silent chain, roller chain, or belt driven systems
Crankshaft, camshaft, and auxiliary drives
Advantages
Lightweight optimized net shape designs
Design freedom facilitates unique net shape features such as lightening holes and drive features such as keys, keyways, and slots
Induction hardened or low distortion sinter hardened options
Unique joining technology facilitates the addition of stamped flanges or sensor rings.
. Complex geometry makes these products an ideal application for PM technology. Net or nearest to near net shape teeth, weight reduction features and integrated drive features gives PM an advantage over other metal working processes.
With decades of design, engineering and manufacturing experience combined with advanced process and material solutions, JX SINTERING has helped many customers optimize their product designs according to the specific application requirements.
Application Details
Petrol and Diesel engines
Automotive, marine and industrial engines
Silent chain, roller chain, or belt driven systems
Crankshaft, camshaft, and auxiliary drives
Advantages
Lightweight optimized net shape designs
Design freedom facilitates unique net shape features such as lightening holes and drive features such as keys, keyways, and slots
Induction hardened or low distortion sinter hardened options
Unique joining technology facilitates the addition of stamped flanges or sensor rings. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | Internal Gear |
| Manufacturing Method: | Sintered Gear |
| Toothed Portion Shape: | Bevel Wheel |
| Material: | Sintered Steel |
| Samples: |
US$ 0.3/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do I properly install and align sprocket gears?
Proper installation and alignment of sprocket gears are crucial to ensure smooth and efficient power transmission and to prevent premature wear. Here are the steps to properly install and align sprocket gears:
1. Gather the Required Tools:
Before starting the installation process, gather all the necessary tools, including a torque wrench, measuring tools (calipers or micrometers), leveling tools, and alignment tools.
2. Clean the Components:
Thoroughly clean the sprocket gears and the shafts on which they will be mounted. Remove any dirt, debris, or old lubricant to ensure proper contact between the components.
3. Check for Damage:
Inspect the sprocket gears for any signs of damage, wear, or deformation. If any issues are found, replace the damaged components before proceeding.
4. Ensure Proper Fit:
Ensure that the bore diameter of the sprocket gear matches the diameter of the shaft on which it will be mounted. The fit should be neither too loose nor too tight, and the keyway (if present) should align properly with the key on the shaft.
5. Align Sprocket Gears:
For chain and sprocket systems, align the sprocket gears precisely with each other. The teeth of the driving and driven sprockets should mesh smoothly with the chain. For belt drive systems, ensure the sprocket gears align with each other and the belt tracks properly within the sprockets.
6. Check Axial Alignment:
Ensure that the sprocket gears are axially aligned with each other and perpendicular to their respective shafts. Any misalignment can cause premature wear and noise during operation.
7. Set Tension:
If using a chain and sprocket system, adjust the tension of the chain to the manufacturer’s specifications. Proper tension ensures optimal power transmission and extends the life of both the chain and sprocket gears.
8. Lubricate:
Apply the appropriate lubricant to the sprocket gear teeth and the chain or belt as required. Lubrication reduces friction, heat, and wear during operation.
9. Torque Fasteners:
If the sprocket gears are held in place with fasteners (such as set screws or bolts), torque them to the recommended specifications. This ensures that the sprocket gears are securely attached to the shafts and will not slip during operation.
10. Perform a Trial Run:
After installation, run the system at low speed and observe its performance. Check for any unusual noise, vibration, or misalignment. If any issues are detected, stop the system immediately and address the problem.
Following these steps will help ensure that the sprocket gears are properly installed and aligned, leading to reliable and efficient power transmission in your mechanical system.
How do I calculate the pitch circle diameter for a sprocket gear system?
Calculating the pitch circle diameter is essential when designing or working with a sprocket gear system. The pitch circle diameter (PCD) represents the circle on which the centers of the sprocket teeth lie. To calculate the pitch circle diameter, you’ll need to know the number of teeth on the sprocket and the pitch diameter.
Step 1: Determine the Number of Teeth (N): Count the total number of teeth on the sprocket. This value is denoted as ‘N’.
Step 2: Find the Pitch Diameter (PD): The pitch diameter is the diameter of the pitch circle on which the teeth are located. If you already have the pitch diameter provided, proceed to the next step. Otherwise, you can calculate the pitch diameter using the formula:
PD = N / (DP * π)
Where:
PD = Pitch Diameter
N = Number of Teeth
DP = Diametral Pitch (teeth per inch)
π (Pi) = 3.14159 (approximately)
Step 3: Calculate the Pitch Circle Diameter (PCD): The pitch circle diameter can be calculated using the following formula:
PCD = PD * cos(180° / N)
Where:
PCD = Pitch Circle Diameter
PD = Pitch Diameter (calculated in Step 2)
N = Number of Teeth
The resulting value of the pitch circle diameter will help you in various aspects of sprocket gear system design and analysis, such as determining the center distance between two sprockets or matching the sprocket with a compatible chain.
Remember that accurate measurements and precise calculations are crucial for successful sprocket gear system performance. If you are unsure about the calculations or dealing with complex sprocket configurations, consulting with a qualified engineer or using specialized software can be beneficial.
Can you explain the working principle of a sprocket gear transmission?
A sprocket gear transmission is a type of power transmission system that uses sprockets and a chain or a belt to transfer rotational motion and power between two or more shafts. The working principle of a sprocket gear transmission involves the following key steps:
- Input Shaft: The power input is provided to one of the sprockets, which is mounted on an input shaft. This can be a motor, engine, or any other rotational power source.
- Teeth Engagement: The sprockets have evenly spaced teeth that engage with the links of the chain or the teeth of the belt. As the input shaft rotates, it drives the chain or belt by engaging with these teeth.
- Chain or Belt Movement: As the input shaft rotates, it causes the chain or belt to move along the sprockets. The chain or belt wraps around the circumference of the sprockets, and the teeth of the sprockets mesh with the links of the chain or the teeth of the belt.
- Output Shaft: On the other end of the chain or belt, there is another sprocket mounted on the output shaft. As the chain or belt moves and wraps around the output sprocket, it causes the output shaft to rotate.
- Power Transfer: The rotational motion and power from the input shaft are transferred to the output shaft through the chain or belt and the sprockets. The gear ratio between the input and output sprockets determines the speed and torque relationship between the two shafts.
Sprocket gear transmissions are widely used in various applications due to their efficiency, reliability, and ability to transmit power over long distances. They are commonly found in bicycles, motorcycles, industrial machinery, conveyor systems, and many other mechanical systems.
editor by CX 2024-03-29
China wholesaler 42CrMo Forging Drive Transmission Stainless Steel Metal Straight Sprocket Pinion Spur Helical Spiral Bevel Gear
Product Description
42CrMo Forging Drive Transmission Stainless Steel Metal Straight Sprocket Pinion Spur Helical Spiral Bevel Gear
Product Description
CZPT provides one-stop solution service for your metallurgical equipment spare parts, currently we produce rolling mill rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc. Gear rack is a rotating machine part with cut teeth, or cogs, which mesh with another toothed part in order to transmit torque. It includes spur gear, helical gear, skew gear, bevel gear, spiral bevel gear and so on. It is widely used for all kinds of machinery equipment.
| Product Name | Gear Racks |
| Material | C45, 40Cr, 20CrMnTi, 42CrMo, Copper, Stainless steel |
| Tolerance | 0.001mm – 0.01mm – 0.1mm |
| Tooth Hardness | 50-60 HRC |
| Length | Customized |
| Processing | Forging, Machining, Hobbing, Milling, Shaving, Grinding, Heat treatment |
| Inspection | Material Report, Dimensions Checking Report, Hardness Report |
| Payment | L/C, Western Union, D/P, D/A, T/T, MoneyGram |
| Lead Time | 4 weeks |
Company Profile
HangZhou CZPT Heavy Industry Technology Development Co., Ltd. is a leading enterprise in the wear-resistant casting of large engineering machinery and the forging of large equipment parts located in the New Material Industrial Park, Xihu (West Lake) Dis. High-Tech Zone, HangZhou City, the company covers an area of 90 Square kilometer and currently has more than 300 employees. The company is equipped with lost molding production line and lost casting production line imported from FATA Company in Italy, Inductotherm Vacuum Degassing Furnace(USA), Foseco Casting Technology(U.K), SPECTRO Spectrometer (Germany), the currently most advanced ZZ418A vertical parting flaskless shoot squeeze molding machine Disa production line, horizontal molding line and self-control lost casting production line in China, the most advanced sand treatment system in China. With 3 gas trolley heat treatment CZPT and pusher-type CZPT full-automatic heat treatment production lines, the company can annually produce 30,000 tons of various wear-resisting castings and metallurgical equipment forging parts.
Manufacturing Technique
Inspection
Dimension Measurement
According to the product drawings provided by customers, we will conduct strict dimensional inspection before the products are shipped.
Hardness TestAccording to the drawing requirements provided by customers, we will conduct hardness inspection before the products are shipped.
Roughness MeasurementAccording to the drawing requirements provided by customers, we will conduct roughness inspection before the products are shipped.
Packing and Shipping
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided. After goods well packaged, we need only 1 day ship goods to ZheJiang port, which means that most of the spare parts you bought from Hyton, it will get your port within 45 days all around the world if shipment by sea.
Our Advantages
1)Your inquiry related to our product & price will be rapidly.
2) Well trained & experienced staff are to answer all your inquiries in English of course.
3) Your business relationship with us will be confidential to any third party.
4) One stop purchase service: extensive rang of products for qualified offering.
5) We response to client’s inquiry within 12 hours.
FAQ
1.Q: What kind of products do you make?
A: We specialize in metallurgical equipment casting and forging parts, such as forging rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.
2.Q: What kind of material do you offer?
A: High manganese steel, high chrome iron, alloy steel, low carbon steel, medium carbon steel, Stainless Steel and etc.
3.Q: What is your time of delivery?
A: Our lead time is generally 2-4 weeks for casting parts and shipping time is about 2-4 weeks.
4.Q: How to test your quality?
A: We will show you material inspection and measurement inspection after fininsh the goods, at the same time, we will give you the life time guarantee letter after shipping the goods. The best suggestion to all the customer who may interest our product-Test 2 set first, all the good business relationship all from test and trust. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Hardness: | Hardened Tooth Surface |
|---|---|
| Gear Position: | External Gear |
| Manufacturing Method: | Cast Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Type: | Circular Gear |
| Customization: |
Available
| Customized Request |
|---|
Can sprocket gears be customized for specific machinery or equipment?
Yes, sprocket gears can be customized for specific machinery or equipment. Customization of sprocket gears allows manufacturers and engineers to tailor the design and specifications to meet the unique requirements of a particular application. Here are some key points about the customization of sprocket gears:
1. Size and Pitch: Sprocket gears can be customized in terms of their size, number of teeth, and pitch to match the specific speed ratio and torque requirements of the machinery. Different applications may demand different gear ratios, and customization allows for the optimization of performance.
2. Material: The choice of material for sprocket gears can be customized based on factors such as load capacity, environmental conditions, and the application’s operating temperature. Common materials used for sprocket gears include steel, stainless steel, cast iron, and various alloys.
3. Mounting Options: Customized sprocket gears can be designed to accommodate various mounting options, such as shaft mounting, hub mounting, or using a taper lock bushing system, depending on the specific requirements of the machinery.
4. Keyways and Set Screw Holes: Sprocket gears can be customized with keyways or set screw holes to ensure a secure and reliable connection with the shaft. The choice of mounting method depends on the application and the torque transmitted.
5. Bearing Support: In some cases, sprocket gears may require additional bearing support to handle radial loads effectively. Customization allows engineers to integrate the appropriate bearing support into the design.
6. Special Coatings or Treatments: Depending on the application’s environment, sprocket gears can be customized with special coatings or treatments to enhance corrosion resistance, reduce friction, or increase wear resistance.
7. Compliance with Standards: Customized sprocket gears can be designed to comply with specific industry standards or regulations, ensuring the equipment’s safety and performance.
By customizing sprocket gears, manufacturers can create reliable and efficient power transmission solutions that meet the exact needs of their machinery or equipment. This level of customization helps optimize performance, minimize maintenance, and improve the overall lifespan of the equipment.
What are the temperature limits for the operation of sprocket gears?
Sprocket gears, like other mechanical components, have temperature limits for safe and efficient operation. The temperature limits depend on the materials used in the manufacturing of the sprocket gears and the specific application. Here are some general guidelines regarding temperature limits:
1. Standard Steel Sprocket Gears: Standard steel sprocket gears typically have a temperature range of -20°C to 150°C (-4°F to 302°F). At temperatures beyond this range, the performance and durability of the sprocket gear may be compromised.
2. Heat-Treated and Alloy Steel Sprocket Gears: Heat-treated and alloy steel sprocket gears offer improved temperature resistance and can operate within a range of -40°C to 200°C (-40°F to 392°F). These sprockets are suitable for applications with higher temperature demands.
3. Stainless Steel Sprocket Gears: Stainless steel sprocket gears are known for their corrosion resistance and can handle a broader temperature range of -80°C to 400°C (-112°F to 752°F). They are often used in extreme environments.
4. Plastic or Nylon Sprocket Gears: Plastic sprocket gears, such as those made from nylon, have lower temperature limits and are generally suitable for temperatures ranging from -40°C to 100°C (-40°F to 212°F).
5. High-Temperature Alloy Sprocket Gears: For specialized applications in high-temperature environments, sprocket gears made from high-temperature alloys can operate at temperatures exceeding 500°C (932°F).
6. Critical Temperature Considerations: When using sprocket gears near the upper temperature limits, it’s crucial to consider the potential for thermal expansion, which can affect the fit and engagement with other components in the system.
7. Extreme Conditions: In extreme cases, such as in industrial furnaces or cryogenic applications, special materials and coatings may be necessary to ensure the sprocket gears’ integrity and performance.
It is essential to select sprocket gears that can handle the expected operating temperature range of your specific application. Operating within the recommended temperature limits will ensure the sprocket gears’ efficiency, minimize wear, and prevent premature failure.
Are there any eco-friendly materials used in manufacturing sprocket gears?
Yes, there are eco-friendly materials used in manufacturing sprocket gears. As industries increasingly prioritize sustainability and environmental consciousness, manufacturers have developed alternative materials that reduce the ecological impact of sprocket gear production. Some eco-friendly materials commonly used in sprocket gear manufacturing include:
- Bio-Based Plastics: Certain sprocket gears are now made from bio-based plastics, which are derived from renewable resources like plant-based polymers. These plastics offer similar performance to traditional materials while being more sustainable and biodegradable.
- Recycled Metals: Sprocket gears can be manufactured using recycled metals, such as recycled steel or aluminum. Recycling metals helps conserve natural resources and reduces energy consumption during the manufacturing process.
- Biodegradable Lubricants: While not a direct material for sprocket gears, using biodegradable lubricants for sprocket gear systems can contribute to environmental sustainability. These lubricants break down more easily in the environment, reducing pollution risks.
- Composite Materials: Composite materials that combine natural fibers with resins or polymers are being explored for sprocket gear applications. These composites can be more eco-friendly due to their renewable content.
It’s important to note that the specific materials used in sprocket gear manufacturing may vary depending on the application, load requirements, and environmental conditions. Manufacturers and end-users should consider factors like performance, durability, and cost-effectiveness alongside the eco-friendliness of the materials when choosing the right sprocket gear for their needs.
editor by CX 2024-03-12
China supplier CZPT OEM Alloy Gear/Customized Gear/Rotary Kiln Box Straight Tooth Carbon Steel Cylindrical Sprocket Supr Big Wheel Metal Pinion Gear
Product Description
Product Description
1.Gear Processing
Gear Shaft drawing CHECK, Make Forging Mold, Forging Mold Quality Inspection Check, Machine Processing, Check Size\Hardness\Surface Finish and other technical parameters on drawing.
2.Gear Package
Spray anti-rust oil on Herringbone Gear Shaft, Wrap waterproof cloth around Gear Shaft for reducer, Prepare package by shaft shape&weight to choose steel frame, steel support or wooden box etc.
3. OEM Customized Gear
We supply OEM SERVICE, customized herringbone gear shaft with big module, more than 1tons big weight, more than 3m length, 42CrMo/35CrMo or your specified required material gear shaft.
Detailed Photos
Product Parameters
| Module | m | Range: 5~70 |
| Gear Teeth Number | z | OEM by drawing’s technical parameters |
| Teeth Height | H | OEM by drawing’s technical parameters |
| Teeth Thickness | S | OEM by drawing’s technical parameters |
| Tooth pitch | P | OEM by drawing’s technical parameters |
| Tooth addendum | Ha | OEM by drawing’s technical parameters |
| Tooth dedendum | Hf | OEM by drawing’s technical parameters |
| Working height | h’ | OEM by drawing’s technical parameters |
| Bottom clearance | C | OEM by drawing’s technical parameters |
| Pressure Angle | α | OEM by drawing’s technical parameters |
| Helix Angle, | OEM by drawing’s technical parameters | |
| Surface hardness | HRC | Range: HRC 50~HRC63(Quenching) |
| Hardness: | HB | Range: HB150~HB280; Hardening Tempering/ Hardened Tooth Surface |
| Surface finish | Range: Ra1.6~Ra3.2 | |
| Tooth surface roughness | Ra | Range: ≥0.4 |
| Gear Accuracy Grade | Grade Range: 5-6-7-8-9 (ISO 1328) | |
| Diameter | D | Range: 1m~16m |
| Weight | Kg | Range: Min. 100kg~Max. 80tons Single Piece |
| Gear Position | Internal/External Gear | |
| Toothed Portion Shape | Spur Gear/Bevel/Spiral/Helical/Straight | |
| Shaft shape | Herringbone Gear Shaft / Gear Shaft / Eccentric Shaft / Spur Gear / Girth Gear / Gear Wheel | |
| Material | Forging/ Casting |
Forging/ Casting 45/42CrMo/40Cr or OEM |
| Manufacturing Method | Cut Gear | |
| Gear Teeth Milling | √ | |
| Gear Teeth Grinding | √ | |
| Heat Treatment | Quenching /Carburizing | |
| Sand Blasting | Null | |
| Testing | UT\MT | |
| Trademark | TOTEM/OEM | |
| Application | Gearbox, Reducer, Petroleum,Cement,Mining,Metallurgy etc. Wind driven generator,vertical mill reducer,oil rig helical gear,petroleum slurry pump gear shaft |
|
| Transport Package | Export package (wooden box, steel frame etc.) | |
| Origin | China | |
| HS Code | 8483409000 |
Company Profile
TOTEM Machinery focus on supplying GEAR SHAFT, ECCENTRIC SHAFT, HERRINGBONE GEAR, BEVEL GEAR, INTERNAL GEAR and other parts for transmission devices & equipments(large industrial reducers & drivers). Which were mainly used in the fields of port facilities, cement, mining, metallurgical industry etc. We invested in several machine processing factories,forging factories and casting factories,relies on these strong reliable and high-quality supplier network, to let our customers worry free.
1.Workshop & Processin
2. Testing Facilities
3. Customer Inspection & Shipping
FAQ
What’s CZPT product processing progress?
Drawing CHECK, Make Forging Mold, Forging Mold Quality Inspection Check, Machine Processing, Check Size\Hardness\Surface Finish and other technical parameters on drawing.
How about TOTEM’s export package?
Spray anti-rust oil on Herringbone Gear Shaft, Wrap waterproof cloth around Gear Shaft for reducer, Prepare package by shaft shape&weight to choose steel frame, steel support or wooden box etc.
Could I customize gear\gear shaft on TOTEM?
We supply customized Gear Shaft,Eccentric Shaft,Herringbone Gear,Internal Gear,Bevel Gear with big module, more than 1tons big weight, more than 3m length, forging or casting 42CrMo/35CrMo or your specified required material.
Why can I choose TOTEM?
TOTEM has 24hrs Salesman on-line, guarantee quick and positive feedback.
TOTEM Machinery invests and becomes shareholders of several machine processing factories, forging factories, casting factories, relies on these strong reliable and high-quality supplier’s network, to let customers worry-free purchase.
Experienced and Professional Forwarder Guarantee Log. transportation.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Motorcycle, Machinery, Marine, Cement |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | Internal/External |
| Manufacturing Method: | Cast Gear |
| Toothed Portion Shape: | Bevel Wheel |
| Material: | Cast Steel |
| Customization: |
Available
| Customized Request |
|---|
Can sprocket gears be used for vertical power transmission?
Yes, sprocket gears can be used for vertical power transmission in certain applications. Vertical power transmission involves transferring rotational power between two shafts that are oriented vertically, with one shaft positioned above the other. In such cases, sprocket gears, also known as chain sprockets when used with chains, can offer an efficient and reliable solution for transmitting power.
The main advantage of using sprocket gears for vertical power transmission is their ability to maintain a positive engagement with the chain, ensuring a consistent and smooth transfer of power. This positive engagement is particularly beneficial in vertical applications where gravity can potentially cause other types of gears, such as spur gears or bevel gears, to disengage or produce excessive wear.
Sprocket gears are commonly employed in vertical power transmission systems in various industries, including manufacturing, material handling, and construction. Examples of vertical power transmission applications using sprocket gears include:
1. Vertical Conveyor Systems: Sprocket gears, in combination with conveyor chains, are often used to transport materials vertically between different levels of a facility.
2. Elevators: Sprocket gears and chains are utilized in elevator systems to lift and lower the elevator car in buildings or industrial settings.
3. Vertical Lifts: Sprocket gears play a crucial role in vertical lift systems that move heavy loads between floors or levels.
4. Agricultural Equipment: Sprocket gears are used in vertical power transmission systems of agricultural machinery, such as grain elevators.
When implementing sprocket gears for vertical power transmission, it is essential to consider the load, speed, torque requirements, and system dynamics to ensure safe and efficient operation. Additionally, proper lubrication and regular maintenance are crucial for maximizing the lifespan and performance of the sprocket gear system.
Overall, sprocket gears offer a reliable and versatile solution for vertical power transmission, making them a popular choice in numerous industrial and commercial applications.
What are the temperature limits for the operation of sprocket gears?
Sprocket gears, like other mechanical components, have temperature limits for safe and efficient operation. The temperature limits depend on the materials used in the manufacturing of the sprocket gears and the specific application. Here are some general guidelines regarding temperature limits:
1. Standard Steel Sprocket Gears: Standard steel sprocket gears typically have a temperature range of -20°C to 150°C (-4°F to 302°F). At temperatures beyond this range, the performance and durability of the sprocket gear may be compromised.
2. Heat-Treated and Alloy Steel Sprocket Gears: Heat-treated and alloy steel sprocket gears offer improved temperature resistance and can operate within a range of -40°C to 200°C (-40°F to 392°F). These sprockets are suitable for applications with higher temperature demands.
3. Stainless Steel Sprocket Gears: Stainless steel sprocket gears are known for their corrosion resistance and can handle a broader temperature range of -80°C to 400°C (-112°F to 752°F). They are often used in extreme environments.
4. Plastic or Nylon Sprocket Gears: Plastic sprocket gears, such as those made from nylon, have lower temperature limits and are generally suitable for temperatures ranging from -40°C to 100°C (-40°F to 212°F).
5. High-Temperature Alloy Sprocket Gears: For specialized applications in high-temperature environments, sprocket gears made from high-temperature alloys can operate at temperatures exceeding 500°C (932°F).
6. Critical Temperature Considerations: When using sprocket gears near the upper temperature limits, it’s crucial to consider the potential for thermal expansion, which can affect the fit and engagement with other components in the system.
7. Extreme Conditions: In extreme cases, such as in industrial furnaces or cryogenic applications, special materials and coatings may be necessary to ensure the sprocket gears’ integrity and performance.
It is essential to select sprocket gears that can handle the expected operating temperature range of your specific application. Operating within the recommended temperature limits will ensure the sprocket gears’ efficiency, minimize wear, and prevent premature failure.
What are the different types of sprocket gears and their applications?
Sprocket gears come in various types, each designed for specific applications based on their unique characteristics. Here are some of the different types of sprocket gears and their applications:
- 1. Plain Sprocket: Plain sprockets are the most basic type, consisting of a wheel with evenly spaced teeth. They are commonly used in simple power transmission systems and light-duty applications where precise timing is not critical.
- 2. Idler Sprocket: Idler sprockets are used to guide and tension the chain in a sprocket system. They do not connect directly to a power source but play a crucial role in maintaining proper chain tension and alignment.
- 3. Roller Chain Sprocket: Roller chain sprockets are designed to work with roller chains, which have rollers that engage with the sprocket teeth. They are widely used in applications like bicycles, motorcycles, industrial machinery, and conveyor systems.
- 4. Silent Chain Sprocket: Silent chain sprockets, also known as inverted-tooth chain sprockets, are used with silent chains. These sprockets have specially shaped teeth that engage smoothly with the chain, resulting in quieter operation.
- 5. Engineering Class Sprocket: Engineering class sprockets are heavy-duty sprockets used in industrial applications like construction equipment, mining machinery, and agricultural machinery. They are designed to withstand high loads and harsh operating conditions.
- 6. Taper-Lock Sprocket: Taper-lock sprockets have a tapered bore and are mounted on shafts using a locking bushing. They provide a secure and easy-to-install connection and are commonly used in power transmission systems.
- 7. Rack and Pinion: While not a traditional sprocket gear, rack and pinion systems use a linear rack with teeth that mesh with a pinion gear. This combination is used in applications where rotational motion needs to be translated into linear motion, such as in steering systems and CNC machines.
The choice of sprocket gear depends on factors such as the type of chain or belt used, the desired gear ratio, the amount of load the system will handle, and the specific requirements of the application. Each type of sprocket gear offers unique advantages and is tailored to meet the needs of different industries and machinery.
editor by CX 2024-03-10
China Good quality 42CrMo Forging Drive Transmission Stainless Steel Metal Straight Sprocket Pinion Spur Helical Spiral Bevel Gear
Product Description
42CrMo Forging Drive Transmission Stainless Steel Metal Straight Sprocket Pinion Spur Helical Spiral Bevel Gear
Product Description
Hyton provides one-stop solution service for your metallurgical equipment spare parts, currently we produce rolling mill rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.Gear rack is a rotating machine part with cut teeth, or cogs, which mesh with another toothed part in order to transmit torque. It includes spur gear, helical gear, skew gear, bevel gear, spiral bevel gear and so on. It is widely used for all kinds of machinery equipment.
| Product Name | Gear Racks |
| Material | C45, 40Cr, 20CrMnTi, 42CrMo, Copper, Stainless steel |
| Tolerance | 0.001mm – 0.01mm – 0.1mm |
| Tooth Hardness | 50-60 HRC |
| Length | Customized |
| Processing | Forging, Machining, Hobbing, Milling, Shaving, Grinding, Heat treatment |
| Inspection | Material Report, Dimensions Checking Report, Hardness Report |
| Payment | L/C, Western Union, D/P, D/A, T/T, MoneyGram |
| Lead Time | 4 weeks |
Company Profile
HangZhou CZPT Heavy Industry Technology Development Co., Ltd. is a leading enterprise in the wear-resistant casting of large engineering machinery and the forging of large equipment parts located in the New Material Industrial Park, Xihu (West Lake) Dis. High-Tech Zone, HangZhou City, the company covers an area of 90 Square kilometer and currently has more than 300 employees. The company is equipped with lost molding production line and lost casting production line imported from FATA Company in Italy, Inductotherm Vacuum Degassing Furnace(USA), Foseco Casting Technology(U.K), SPECTRO Spectrometer (Germany), the currently most advanced ZZ418A vertical parting flaskless shoot squeeze molding machine Disa production line, horizontal molding line and self-control lost casting production line in China, the most advanced sand treatment system in China. With 3 gas trolley heat treatment CZPT and pusher-type CZPT full-automatic heat treatment production lines, the company can annually produce 30,000 tons of various wear-resisting castings and metallurgical equipment forging parts.
Manufacturing Technique
Inspection
Dimension Measurement
According to the product drawings provided by customers, we will conduct strict dimensional inspection before the products are shipped.
Hardness TestAccording to the drawing requirements provided by customers, we will conduct hardness inspection before the products are shipped.
Roughness MeasurementAccording to the drawing requirements provided by customers, we will conduct roughness inspection before the products are shipped.
Packing and Shipping
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided. After goods well packaged, we need only 1 day ship goods to ZheJiang port, which means that most of the spare parts you bought from Hyton, it will get your port within 45 days all around the world if shipment by sea.
Our Advantages
1)Your inquiry related to our product & price will be rapidly.
2) Well trained & experienced staff are to answer all your inquiries in English of course.
3) Your business relationship with us will be confidential to any third party.
4) One stop purchase service: extensive rang of products for qualified offering.
5) We response to client’s inquiry within 12 hours.
FAQ
1.Q: What kind of products do you make?
A: We specialize in metallurgical equipment casting and forging parts, such as forging rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.
2.Q: What kind of material do you offer?
A: High manganese steel, high chrome iron, alloy steel, low carbon steel, medium carbon steel, Stainless Steel and etc.
3.Q: What is your time of delivery?
A: Our lead time is generally 2-4 weeks for casting parts and shipping time is about 2-4 weeks.
4.Q: How to test your quality?
A: We will show you material inspection and measurement inspection after fininsh the goods, at the same time, we will give you the life time guarantee letter after shipping the goods. The best suggestion to all the customer who may interest our product-Test 2 set first, all the good business relationship all from test and trust.
| Hardness: | Hardened Tooth Surface |
|---|---|
| Gear Position: | External Gear |
| Manufacturing Method: | Cast Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Type: | Circular Gear |
| Customization: |
Available
| Customized Request |
|---|
What are the noise and vibration levels associated with sprocket gear systems?
The noise and vibration levels associated with sprocket gear systems can vary depending on several factors. Here are some key points to consider regarding noise and vibration:
1. Gear Design: The design of the sprocket gears, including the number of teeth, pitch, and tooth profile, can influence noise and vibration levels. Gears with irregular tooth profiles or incorrect meshing can generate higher levels of noise and vibration.
2. Gear Material: The material used for manufacturing the sprocket gears can impact noise and vibration. High-quality gears made from materials with good damping properties can help reduce vibrations and noise during operation.
3. Lubrication: Proper lubrication is essential for reducing friction and wear between gear teeth. Inadequate or improper lubrication can lead to increased noise and vibration levels due to metal-to-metal contact.
4. Alignment: Misalignment between the sprocket gears can cause uneven loading and increased noise. Proper alignment ensures smooth and efficient power transmission, minimizing noise and vibration.
5. Load Distribution: Uniform load distribution among the gear teeth is crucial for smooth operation. Uneven loads can lead to noise and vibration issues.
6. Gear Condition: Wear and damage to the gear teeth over time can result in increased noise and vibration. Regular inspection and maintenance are necessary to address any wear-related issues promptly.
7. Operating Speed: Higher operating speeds can increase noise and vibration levels, especially if the gears are not properly balanced and aligned.
8. Housing and Mounting: The design and construction of the gear housing and mounting can affect noise transmission. A well-designed housing can help dampen noise and prevent vibrations from spreading to other parts of the machinery.
9. Operating Environment: The operating environment, such as temperature and humidity, can influence gear performance and noise levels.
Sprocket gear systems can be engineered and maintained to minimize noise and vibration levels. Using high-quality materials, proper lubrication, correct alignment, and regular maintenance can significantly reduce noise and vibration, ensuring smooth and efficient operation of the machinery.
Can sprocket gears be used in underwater applications?
Yes, sprocket gears can be used in underwater applications with certain considerations. While sprocket gears are commonly used in various mechanical systems on land, their application underwater introduces additional challenges due to the aquatic environment’s unique conditions. Here are some key factors to consider when using sprocket gears in underwater applications:
1. Corrosion Resistance: Exposure to water can lead to corrosion of the sprocket gear and other components. Therefore, it’s crucial to use materials that offer excellent corrosion resistance. Stainless steel, brass, bronze, or other non-corrosive alloys are commonly used choices.
2. Waterproof Sealing: Ensure that the mechanical assembly is effectively sealed to prevent water ingress. Proper seals, gaskets, and O-rings should be used to keep water away from the critical components, reducing the risk of damage and maintaining the gear’s performance.
3. Lubrication: Underwater applications require special consideration for lubrication. Standard lubricants may wash away or degrade underwater, leading to increased friction and wear. Specialized waterproof or marine-grade lubricants are necessary to maintain smooth operation and prevent corrosion.
4. Material Selection: Choose materials not only for corrosion resistance but also for their ability to withstand the hydrostatic pressure at the specific underwater depth where the sprocket gear will be used.
5. Environmental Factors: Consider other environmental factors, such as temperature variations, salinity, and presence of debris or marine life, which may affect the sprocket gear’s performance and longevity.
6. Load and Speed: Understand the specific load and speed requirements of the underwater application to ensure the sprocket gear can handle the conditions effectively.
7. Regular Inspection: Implement a proactive maintenance program with regular inspections to identify any signs of wear, corrosion, or damage. Promptly address any issues to prevent equipment failure.
By carefully considering these factors and selecting appropriate materials and designs, sprocket gears can be successfully used in underwater applications. Whether in marine equipment, underwater robotics, or other submersible systems, proper engineering and maintenance are essential for reliable and efficient operation.
What are the common problems faced with sprocket gears and how to troubleshoot them?
Sprocket gears, like any mechanical components, can encounter various issues during their operation. Some common problems and their troubleshooting approaches are as follows:
- 1. Excessive Wear: Over time, sprocket gears may wear down due to friction and load. This can lead to poor performance and affect the overall efficiency of the system.
- Troubleshooting: Regularly inspect the sprocket gears for signs of wear. If wear is detected, consider replacing the worn-out gears with new ones. Lubrication can also help reduce wear and prolong the lifespan of the gears.
- 2. Misalignment: Improper alignment between the sprocket gear and the chain or other components can cause uneven wear and noise.
- Troubleshooting: Check the alignment of the sprocket gear with the chain or other mating components. Adjust and realign the gears if necessary to ensure proper alignment.
- 3. Chain Skipping: Chain skipping occurs when the chain fails to engage properly with the sprocket teeth, causing jerky motion and potential damage to the chain.
- Troubleshooting: Check for any misalignment or excessive wear that may be causing the chain to skip. Replace any worn-out components and ensure proper tension in the chain to prevent skipping.
- 4. Noise and Vibration: Excessive noise and vibration during operation can indicate issues with the sprocket gear system.
- Troubleshooting: Inspect the gears for wear, misalignment, or damage that could be causing the noise and vibration. Proper lubrication and alignment can often help reduce noise and vibration levels.
- 5. Fatigue Failure: Sprocket gears can fail due to material fatigue, especially if subjected to high loads and stress.
- Troubleshooting: Select sprocket gears made from high-quality materials and appropriate strength to handle the application’s load. Regularly inspect for signs of fatigue, such as cracks or deformations, and replace any compromised gears.
It is essential to perform regular maintenance, including lubrication, alignment checks, and visual inspections, to prevent and address these common issues. Early detection and timely troubleshooting can significantly extend the lifespan and performance of sprocket gears in a mechanical system.
editor by CX 2023-08-11
China SHIMANO 67V speed bicycle freewheel TZ500 7S Flywheel Mountain Bike Cassette Metal Thread Sprocket 14-2834T same as MF-TZ21 bike chain sprocket
Freewheel Velocity: 7
Material: Steel, metal
Model Amount: TZ5 4Str.Provided With 2 Roller Sets 20X17 9Gr. And thirteen,2Gr. Created In Italy FOB, CFR, CIF, DDU. Q4. How about your shipping time?A: Usually, it will get thirty to sixty times following obtaining your advance payment. The specific delivery time is dependent on the objects and the amount of your purchase. Q5. Can you produce according to the samples?A: Yes, we can create by your samples or technical drawings. We can develop the molds and fixtures. Q6. What is your sample plan?A: We can supply the sample if we have ready parts in inventory, but the customers have to spend the sample expense and the courier price.Q7. Do you take a look at all your merchandise before shipping? A: Yes, we have 100% test prior to shipping and delivery Q8: How do you make our organization extended-term and great connection?A:1. We keep very good good quality and aggressive price tag to guarantee our customers reward 2. We regard each client as our friend and we sincerely do organization and make pals with them, no matter where they occur from. Contact us
Select sprocket
If you are in the market for a new sprocket, there are several factors to consider. There are two basic types of sprockets: roller sprockets and flat bore sprockets. Each has its pros and cons, so it’s important to choose the right one for your needs.
Roller sprocket
A roller sprocket is a mechanical device used to turn a rotating shaft. The size of the sprocket depends on its speed and the size of the chain. It has a wide range of applications. In addition, it is a versatile mechanical device that is an excellent choice for a variety of applications.
To understand the design of a roller sprocket, you can draw an outline on a piece of paper and draw the radius of the roller. This will help you understand how your teeth are configured. For example, if the teeth of the sprocket are round, the rollers will have a semi-circular profile. Likewise, if the roller is linear, the arc will be tangent to the base circle. This will ensure smooth movement of the rollers, while also transmitting rotational motion with high precision.
The length of the roller chain varies depending on the drive type. In adjustable center drives, the chain should be replaced at 3% elongation, while fixed center drives should be replaced at 15% elongation. You can also check the chain condition of the sprocket by pulling the chain out of the larger sprocket. If the chain is moving off the larger sprocket, it is time to replace the roller chain. Neglecting this aspect can result in damage to the sprocket.
The present invention relates to the manufacture of chain drive sprockets with a backlash-free mechanism. This is achieved by providing a center-to-center offset between the sprocket and roller connection lines. The resulting chain drive is backlash-free and allows full contact between the rollers and teeth.
Roller sprockets are critical components to ensure maximum efficiency and uptime. Its dimensions—bore bore, hub diameter, and through-hole length—are important. Additionally, the size of the roller sprockets varies according to the chain pitch, which is the distance between the centers of the roller pins.
Roller sprockets can be made of different materials, depending on their purpose. Most sprockets are made of metal or reinforced plastic. Some have bosses, some are shaped like wheels. Sprockets can be made of easily machined steel or resin. Different types of chains will engage different sprockets.
In addition to being used to mesh with chain drives, roller sprockets come in many different styles and bores. They are versatile and are often used with roller chains. Some are made of 1045CD carbon steel and have hardened teeth. Additionally, they are fully ANSI B29.1 compliant and some are manufactured for OEMs and aftermarket suppliers.
Flat hole sprocket
Flat bore sprockets are sprockets that are not specially machined. Flat bore sprockets do not have set screws, keyways or other special features. These features often require additional machining prior to installation. An important thing to keep in mind when buying a flat bore sprocket is the maximum bore. This refers to the maximum size that can be drilled without compromising structural integrity. Such measurements are usually listed in supplier directories.
Flat bore sprockets are available with standard bore or metric bore. Sprockets are used with specific chains. All chains are manufactured to a standard called “pitch”. The pitch is the distance from the center of one needle to the center of the next needle.
Steel split sprocket
Steel split sprockets can be used in a variety of industrial applications. These sprockets can be used in a range of applications, from forestry and mining to food and plastics processing. These types of sprockets are available in a variety of bores, tooth counts, and sprocket styles. Some types are also abrasion resistant.
There are several manufacturers that offer steel split sprockets. Made from high carbon steel, they are available in split, solid and removable rim versions. These sprockets are also suitable for hydraulic or pneumatic systems. Some manufacturers also offer service and support, including life cycle performance analysis, customer part numbers, and barcodes.
Split sprockets are ideal for applications where the drive shaft is large and multiple sprockets are mounted on the same shaft. For example, large conveyor chain sprockets may require the use of a crane to install and may result in increased downtime. Split sprockets also make installation in tight spaces easier. They can also be easily assembled without disassembling the shaft assembly.
Split sprockets are available in stock and custom sizes. small Stainless steel sprockets are also available, as are split flat top conveyor sprockets. They are commonly used in conveyors and robotic systems. Certain types of sprockets are suitable for specific applications, including woodworking, food processing, and woodworking.
Dimensions of split sprockets may vary by application. For example, split hub sprockets can range from one-half inch to one-tenth of an inch. Additionally, split hub sprockets have bolt circle diameters ranging from three-quarters to thirteen inches.
editor by czh 2023-02-16
China Door Steel Frame Roll Forming Machine Direct Selling Metal Steel Frame China Famous Brand Automatic sprocket auto
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How to Use Sprocket for Conversion Optimization
The sprocket is usually attached to the shaft with one or more set screws. These set screws are usually ANSI standard sizes. However, these standards are not always suitable for all applications. Therefore, it is important to find a supplier who understands the correct keyway size for a specific application.
Typical sprocket
Typical sprocket hardnesses range from 35 to 40 HRC, depending on the application. However, some applications require lower hardness levels. The hardness level is determined by the material used to manufacture the sprocket. Further tempering can further reduce the hardness level. For example, conveyor sprockets with long pitch line thicknesses may not require hardening.
Steel is the most commonly used material for standard sprockets. However, many types of materials can also be used. The material used to make the sprocket depends largely on the type of equipment and tools used to make the sprocket. Steel is the most common building material because of its versatility and hardness and its use in a variety of applications. Bronze is another common material used for sprockets, usually in non-magnetic environments.
Another common material used for sprockets is reinforced plastic. While sprockets may look similar to gears, the main difference is their teeth and their ability to interlock with the chain. This allows simple rotational movement of large equipment and machinery.
The number of teeth on the sprocket is measured according to the number specified by the standard. An example is the ISO-DIN standard. A typical sprocket has an odd number of teeth to prevent the teeth from wearing out and causing the chain to slip.
A typical sprocket has rollers on the bottom and teeth on the top. When the chain meshes with the sprockets, the rollers get caught on the teeth. The rollers then pull the strap back, removing the extra force. However, if the bottom half of the chain is slack, the rollers will sit on the teeth and the chain will jump forward one tooth.
Function
Sprocket is an important feature for optimizing the user experience of your website. It works by analyzing user behavior on your website and delivering personalized interactions at the right time. This feature can also help you increase the conversion rate of your website. In this article, we’ll explore how to use Sprocket for conversion optimization.
The easiest way to explain the function of a chainring is to imagine a bicycle. The large sprocket is mounted on the pedal axle of the bike, and it drives the chain, which in turn drives the small sprocket on the rear wheel. The same principle is used for motorcycles and some other motor vehicles.
element
Sprocket assemblies are wheel-shaped assemblies that hold gears and other components in place. They allow precise rotation of large gears. They can be made of metal or reinforced plastic. Different designs are available to suit different applications. Here are some examples. Sprockets are used for heavy duty rollers.
The components 12 and 14 slide together in the axial direction relative to the drive shaft 18 . The protrusions 22 on one part fit into complementary shaped grooves on the other part. Usually, the two parts are the same, but they can be different. For example, jigsaw-shaped protrusions may fit into grooves in opposing portions.
Sprocket components are usually made of metal or reinforced plastic. They resemble gears due to their wheel-shaped design and teeth. However, sprockets interact with different types of chains. Most sprocket chain systems operate similarly to bicycle chain assemblies. To ensure proper performance, choose the correct one for your specific application.
Whether you’re buying sprockets for an electric car, bike, or construction project, make sure you choose the right sprocket. Sprockets are versatile. A single sprocket may have one or two teeth, while a triple sprocket may have two or more.
Put on
Proper maintenance of your bicycle’s chain and sprockets is critical to the performance and safety of your bicycle. These components wear out over time and should be replaced in the correct order. A well-maintained bike can go from 20,000 to 30,000 miles on one set of components. Mileage depends on the quality of the chain and sprockets and the type of riding style. For your safety and the performance of your bike, it is recommended to replace these components every few thousand miles.
Identifying a worn sprocket is easy; you can easily notice when a sprocket’s teeth are cut off. A badly worn sprocket will be unusable and your chain will end up stuck between the teeth. If the chain is damaged by worn sprockets, you should replace the chain.
When a chain or sprocket needs to be replaced, it is important to ensure that the sprocket is properly lubricated. Oiling will make the chain and sprocket more efficient and reduce the risk of damage. A good rule of thumb is to use anti-rust oil to protect your bike from corrosion.
In order to maintain the sprocket, you should follow the manufacturer’s maintenance instructions. You must replace them in the correct order. The first step is to remove the old sprocket and discard it. Old sprockets cannot be mixed with new sprockets.
It is also important to replace the front and rear sprockets when returning the chain. You should also lubricate the chain to prevent rust. Before lubricating, you can clean the chain with a non-petroleum-based cleaner. Don’t use oil as it doesn’t protect the chain from water and is more viscous.
editor by czh 2023-02-14
China Metal Fabrication Precisely Custom Spline Shaft with Sprocket with ce certificate top quality Good price
Merchandise Description
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Application |
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• Agricultural gear |
• Armament |
• CZPT cell sector |
• Computing gear |
• CZPT / dental instruments |
• Measuring instruments |
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•Miscellaneous tools |
•Pharmaceutical sector |
• Orthopedic implants |
• Basic safety products |
• CZPT market |
• CZPT valves |
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•Fixing and movable tools |
• CZPT fittings |
• General machinery |
• Pumps and basic connections |
• Food and beverage processing |
• CZPT ation tools |
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Item Title: |
Metal Fabrication Specifically CZPT Spline Shaft With CZPT |
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Applicable Machining Procedure |
CNC Machining/ Lathing/ Milling/ Turning/ CZPT ng/ Drilling/ Tapping/ |
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Machining Tolerance |
From .005mm-.01mm-.1mm |
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Machined Surface area Quality |
Ra .8-Ra3.2 in accordance to CZPT er prerequisite |
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Applicable Heat Remedy |
T5~T6 |
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MOQ for batch order |
For cnc machining metallic parts: 50 pcs |
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Direct Time |
7-twenty days for transmission components harden teeth sprocket |
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Main CZPT |
Steel: carbon steel, alloy metal, stainless metal, 4140,20#,45# ,40Cr,20Cr ,and so on |
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Aluminum: AL6061,AL6063,AL6082,AL7075,AL5052 and so forth. |
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Stainless steel: 201SS,301SS,304SS,316SS and so on. |
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Brass: C37700,C28000, C11000,C36000 and many others |
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Surface area Remedy |
Stainless Metal: Sharpening, Passivating, Sandblasting, CZPT engraving |
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Steel: Zinc plating, Oxide black, Nickel plating, Chrome platingk, Carburized, Powder Coated |
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Aluminum elements: Obvious Anodized, Colour Anodized, Sandblast Anodized, CZPT Movie,Brushing,Sprucing |
Technical Support:
ZheJiang Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
Quality Control:
one) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
two) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
five) Checking the goods after they are finished—–Outgoing quality control(OQC)
Our Manufacturing facility
ZheJiang CZPT CZPT ry CZPT Co., Ltd.
–Department of CZPT Market Ltd.
We specialize in CZPT Components Resolution for Car, CZPT device, CZPT CZPT , transportation equipment, Valve and Pump technique and so forth.
With trying to keep production process design, top quality plHangZhou, important production processes and last top quality manage in residence.
We are mastering key competence to supply good quality mechanical areas and assembly to CZPT CZPT ers for both Chinese and Export Market .
To fulfill distinct mechanical and purposeful needs from CZPT CZPT ers we are generating a huge selection of steel items for CZPT clients on foundation of various blanks options and systems.
These blanks options and systems contain processes of Iron CZPT , Steel CZPT , CZPT Metal CZPT , CZPT CZPT and Forging.
During the early involvement of the CZPT er’s design approach, we are giving expert enter to CZPT CZPT ers in terms of process feasibility, price reduction and purpose technique.
You are welcome to speak to us for technical enquiry and organization cooperation.
Our Certificate
Our CZPT er
OurTeam
Our Package
Internal Packing →Strong & watertight plastic big is packed within, to keep the item in safe situation.
Or as CZPT er requests.
Outer Packing →Multilayer wooden box with sturdy bandages, utilized for common export bundle.
Or CZPT ized as for each CZPT er’s needs.
Customer Comments
FAQ
1Q: Are you trading company or maker?
A: We are manufacturing unit, so we can supply competitive price for you.
2Q: What variety of services can you give?
A: Our organization can provide CZPT casting, sheet steel fabrication, CNC machining and production provider.
Incorporate chain sprockets.
3Q: What is actually sorts of details you want for a quotation?
A: In order to estimate for you previously, remember to supply us the subsequent data jointly with your inquiry.
one. Thorough drawings (Action, CAD, Reliable Performs, PROE, DXF and PDF)
2. Materials need (SUS, SPCC, SECC, SGCC, Copper, AL, And so on.)
3. Area therapy (powder coating, sand blasting, planting, sharpening, oxidization, brushing, and so on.)
four. CZPT tity (for each order/ for each thirty day period/ annual)
five. Any specific calls for or demands, such as packing, labels, shipping and delivery, and many others.
4Q: What shall we do if we do not have drawings?
A: You should send your sample to CZPT manufacturing facility, then we can copy or supply you far better solutions. Please ship us images or drafts with proportions (Thickness, Length, Peak, Width), CAD or 3D file will be manufactured for you if placed purchase.
5Q: What makes you distinct from other folks?
A: 1. Our Exceptional Services
We will submit the quotation in forty eight hrs if receiving in depth info for the duration of working days.
two. Our rapid producing time
For Regular orders, we will promise to produce inside 3 to 4 months.
As a manufacturing unit, we can ensure the supply time in accordance to the official agreement.
6Q: Is it possible to know how are my goods likely on without visiting your organization?
A: We will offer a comprehensive manufacturing plan and deliver weekly reviews with photographs or video clips which show the machining development.
7Q: Can I have a trial get or samples only for many parts?
A: As the item is CZPT ized and require to be made, we will charge sample expense, but if the sample is not more high-priced, we will refund the sample value following you placed mass orders.
8Q: Why there is tooling price?
A: It’s mould cost. Indispensable production approach. Only require to pay out for first buy, and we will bear routine maintenance price of mold damage.
9Q: What is your terms of payment?
A: Payment of sample buy ≤ 1000USD, one hundred% T/T complete payment.
Payment of tooling or batch get ≥ 5000USD, 70% T/T in CZPT , harmony ahead of cargo.
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If you have any other queries remember to uncover us online, or send out messages via email, WhatsApp for much better communication!
Drum sprockets: These sprockets are usually wider to improve the total surface get in touch with in between the sprocket and chain. This lowers pressure on both sections, producing a a lot more tough technique for hefty haul conveyors.
China Sintered Alloy Metal Powder Metallurgy Sprocket Gear with ce certificate top quality Good price
Solution Description
1.Xihu (West CZPT ) Dis. company make kinds of gearbox with different measurements and designs.
2. can generate according to samples and client’s drawing
three. handed TS16949 quaity certification
four.can make small get to examination good quality
5. we can provide samples to CZPT er
6.welcome consumers to visit CZPT organization.
Bushing Sprockets: Bushing sprockets can simplify chain method routine maintenance by changing only worn sprocket assemblies, although the bushings can nonetheless be reused. The bushing also has a tightly tapered mating area that can transmit increased torques than easy critical factors. Close-fitting surfaces provide better overall performance in programs with heavy start/quit functions or shock loads.