Product Description
Product Description
GEAR CUTTER
HSS And Tungsten Carbide
Product Parameters
| Parameters Of Gear Cutter | |||
| Customized Support: | Tungsten Carbide | Heat treatment | 64 – 67HRC |
| Flute | Straight And Helical Flute | Material: | HSS, GES, TGS, Customize |
| Precision: | High Precision | Coating | TiN, TiAlN, TiCN, AlCrN and so on |
| Customize | OEM ODM Availabe | Certification | ISO9001(2008) |
| Regular Size Of Gear Cutter (Customize) | |||
| Module(mm) | Outside Diameter(mm) | Overall Diameter(mm) | Hole Diameter(mm) |
| 0.15 | 25 | 10 | 8 |
| 0.30 | 25 | 15 | 8 |
| 0.60 | 25 | 15 | 8 |
| 0.80 | 25 | 25 | 8 |
| 0.9 | 32 | 32 | 13 |
| 1.0 | 32 | 32 | 13 |
Support customization. Welcome to consult.
Detailed Photos
Product Details
Not afraid of high temperature
Tungsten steel alloy serration
Sharp serrations and better milling
Smooth surface without burrs
Product Display
Support customization. Welcome to consult.
Customized content:
Number of blades, coating, length, LOGO, etc.
Company Profile
Company Profile
HangZhou Easy Joint Import&Export CO.,LTD. is a company integrating industry and trade, its factory was established in 1999,specializing in the production of carbide rotary cutting tools, our products are widely used in automotive, machining, aerospace and some other fields. We have Germany,American,Japanese axis CNC tool grinder, axis CNC thread grinding machines and testing equipment, with strong R&D and testing capabilities, we have passed ISO9001-2000 quality system certification standards.
Our factory topped the China Aviation Industry Corporation Tool centralized procurement list,our products are not only famous in domestic market, but also exported to dozens contries in the world.HangZhou Easy Joint Import&Export CO.,LTD. is a company integrating industry and trade, its factory was established in 1999, specializing in the production of carbide rotary cutting tools, our products are widely used in automotive, machining, aerospace and some other fields.
We are factory, support OEM, ODM, OBM customization.
Our Advantages
High quality, Professional R&D center, Fast dispatch, Small order accepted, Global Export Expertise
Certifications
FAQ
Q1: Are you a factory or trading company?
A1: We are a factory and trading company, owned 2 different factories with 400 workers in total.
Q2: How about the Shipping Method?
A2: DHL/UPS/TNT/Fedex and other air shipments and sea shipments are all workable. In 1 words, we could do any shipments you wanted.
Q3: How about the delivery date?
A3: In General, the delivery date will be 3-5 working days for normal buy quantity. But if bigger order, please check us further.HSS And Tungsten Carbide
Q4: How about the label and the logo?HSS And Tungsten Carbide
A4: Customize label and logo is workable.
Q5: How about the MOQ ?HSS And Tungsten Carbide
A5: Lower MOQ of 5PCS per style.HSS And Tungsten Carbide
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard: | Standard |
|---|---|
| Coating: | Coating |
| Worm: | Involute Worm |
| Head Number: | Multi-Head |
| Precision: | AA |
| Material: | High Speed Steel |
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can sprocket gears be used in automotive applications?
Yes, sprocket gears can be used in automotive applications, particularly in vehicles that utilize chain and sprocket systems for power transmission. Sprocket gears are commonly found in motorcycles, bicycles, and some specialized automotive vehicles.
In motorcycles, sprocket gears are a crucial component of the chain drive system that transfers power from the engine to the rear wheel. The front and rear sprockets, connected by a roller chain, work together to create a gear ratio that affects the vehicle’s speed and torque characteristics.
Bicycles also use sprocket gears as part of their chain drive system. The front chainring and rear sprocket (cassette) combination allows cyclists to shift gears and adapt to different terrains or riding conditions.
While sprocket gears are not as prevalent in traditional passenger cars as they are in motorcycles and bicycles, there are specialized automotive applications where they can be found. For example, some off-road vehicles, agricultural equipment, and certain transmission systems in high-performance sports cars may use sprocket gears.
One of the advantages of using sprocket gears in automotive applications is their efficiency in power transmission. They can handle high torque loads and are well-suited for applications that require a simple and robust mechanical design. Additionally, sprocket gear systems are generally low-maintenance, making them suitable for rugged environments and off-road use.
However, sprocket gear systems also have some limitations. They may produce more noise compared to other transmission methods, such as gears with teeth. Additionally, the exposed chain and sprocket system requires regular lubrication and maintenance to ensure proper functioning and longevity.
In summary, while sprocket gears are not as commonly used in traditional passenger cars, they play a significant role in various automotive applications, particularly in motorcycles, bicycles, off-road vehicles, and specialized high-performance vehicles.
How do I calculate the pitch circle diameter for a sprocket gear system?
Calculating the pitch circle diameter is essential when designing or working with a sprocket gear system. The pitch circle diameter (PCD) represents the circle on which the centers of the sprocket teeth lie. To calculate the pitch circle diameter, you’ll need to know the number of teeth on the sprocket and the pitch diameter.
Step 1: Determine the Number of Teeth (N): Count the total number of teeth on the sprocket. This value is denoted as ‘N’.
Step 2: Find the Pitch Diameter (PD): The pitch diameter is the diameter of the pitch circle on which the teeth are located. If you already have the pitch diameter provided, proceed to the next step. Otherwise, you can calculate the pitch diameter using the formula:
PD = N / (DP * π)
Where:
PD = Pitch Diameter
N = Number of Teeth
DP = Diametral Pitch (teeth per inch)
π (Pi) = 3.14159 (approximately)
Step 3: Calculate the Pitch Circle Diameter (PCD): The pitch circle diameter can be calculated using the following formula:
PCD = PD * cos(180° / N)
Where:
PCD = Pitch Circle Diameter
PD = Pitch Diameter (calculated in Step 2)
N = Number of Teeth
The resulting value of the pitch circle diameter will help you in various aspects of sprocket gear system design and analysis, such as determining the center distance between two sprockets or matching the sprocket with a compatible chain.
Remember that accurate measurements and precise calculations are crucial for successful sprocket gear system performance. If you are unsure about the calculations or dealing with complex sprocket configurations, consulting with a qualified engineer or using specialized software can be beneficial.
What are the common problems faced with sprocket gears and how to troubleshoot them?
Sprocket gears, like any mechanical components, can encounter various issues during their operation. Some common problems and their troubleshooting approaches are as follows:
- 1. Excessive Wear: Over time, sprocket gears may wear down due to friction and load. This can lead to poor performance and affect the overall efficiency of the system.
- Troubleshooting: Regularly inspect the sprocket gears for signs of wear. If wear is detected, consider replacing the worn-out gears with new ones. Lubrication can also help reduce wear and prolong the lifespan of the gears.
- 2. Misalignment: Improper alignment between the sprocket gear and the chain or other components can cause uneven wear and noise.
- Troubleshooting: Check the alignment of the sprocket gear with the chain or other mating components. Adjust and realign the gears if necessary to ensure proper alignment.
- 3. Chain Skipping: Chain skipping occurs when the chain fails to engage properly with the sprocket teeth, causing jerky motion and potential damage to the chain.
- Troubleshooting: Check for any misalignment or excessive wear that may be causing the chain to skip. Replace any worn-out components and ensure proper tension in the chain to prevent skipping.
- 4. Noise and Vibration: Excessive noise and vibration during operation can indicate issues with the sprocket gear system.
- Troubleshooting: Inspect the gears for wear, misalignment, or damage that could be causing the noise and vibration. Proper lubrication and alignment can often help reduce noise and vibration levels.
- 5. Fatigue Failure: Sprocket gears can fail due to material fatigue, especially if subjected to high loads and stress.
- Troubleshooting: Select sprocket gears made from high-quality materials and appropriate strength to handle the application’s load. Regularly inspect for signs of fatigue, such as cracks or deformations, and replace any compromised gears.
It is essential to perform regular maintenance, including lubrication, alignment checks, and visual inspections, to prevent and address these common issues. Early detection and timely troubleshooting can significantly extend the lifespan and performance of sprocket gears in a mechanical system.
editor by Dream 2024-05-10
China best Ej Manufacturer Supply Sprocket Hobbing Cutter Grinding Machine Gear Rebar Milling Insert Cutter
Product Description
Product Description
GEAR CUTTER
HSS And Tungsten Carbide
Product Parameters
| Parameters Of Gear Cutter | |||
| Customized Support: | Tungsten Carbide | Heat treatment | 64 – 67HRC |
| Flute | Straight And Helical Flute | Material: | HSS, GES, TGS, Customize |
| Precision: | High Precision | Coating | TiN, TiAlN, TiCN, AlCrN and so on |
| Customize | OEM ODM Availabe | Certification | ISO9001(2008) |
| Regular Size Of Gear Cutter (Customize) | |||
| Module(mm) | Outside Diameter(mm) | Overall Diameter(mm) | Hole Diameter(mm) |
| 0.15 | 25 | 10 | 8 |
| 0.30 | 25 | 15 | 8 |
| 0.60 | 25 | 15 | 8 |
| 0.80 | 25 | 25 | 8 |
| 0.9 | 32 | 32 | 13 |
| 1.0 | 32 | 32 | 13 |
Support customization. Welcome to consult.
Detailed Photos
Product Details
Not afraid of high temperature
Tungsten steel alloy serration
Sharp serrations and better milling
Smooth surface without burrs
Product Display
Support customization. Welcome to consult.
Customized content:
Number of blades, coating, length, LOGO, etc.
Company Profile
Company Profile
HangZhou Easy Joint Import&Export CO.,LTD. is a company integrating industry and trade, its factory was established in 1999,specializing in the production of carbide rotary cutting tools, our products are widely used in automotive, machining, aerospace and some other fields. We have Germany,American,Japanese axis CNC tool grinder, axis CNC thread grinding machines and testing equipment, with strong R&D and testing capabilities, we have passed ISO9001-2000 quality system certification standards.
Our factory topped the China Aviation Industry Corporation Tool centralized procurement list,our products are not only famous in domestic market, but also exported to dozens contries in the world.HangZhou Easy Joint Import&Export CO.,LTD. is a company integrating industry and trade, its factory was established in 1999, specializing in the production of carbide rotary cutting tools, our products are widely used in automotive, machining, aerospace and some other fields.
We are factory, support OEM, ODM, OBM customization.
Our Advantages
High quality, Professional R&D center, Fast dispatch, Small order accepted, Global Export Expertise
Certifications
FAQ
Q1: Are you a factory or trading company?
A1: We are a factory and trading company, owned 2 different factories with 400 workers in total.
Q2: How about the Shipping Method?
A2: DHL/UPS/TNT/Fedex and other air shipments and sea shipments are all workable. In 1 words, we could do any shipments you wanted.
Q3: How about the delivery date?
A3: In General, the delivery date will be 3-5 working days for normal buy quantity. But if bigger order, please check us further.HSS And Tungsten Carbide
Q4: How about the label and the logo?HSS And Tungsten Carbide
A4: Customize label and logo is workable.
Q5: How about the MOQ ?HSS And Tungsten Carbide
A5: Lower MOQ of 5PCS per style.HSS And Tungsten Carbide
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard: | Standard |
|---|---|
| Coating: | Coating |
| Worm: | Involute Worm |
| Head Number: | Multi-Head |
| Precision: | AA |
| Material: | High Speed Steel |
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can sprocket gears be customized for specific machinery or equipment?
Yes, sprocket gears can be customized for specific machinery or equipment. Customization of sprocket gears allows manufacturers and engineers to tailor the design and specifications to meet the unique requirements of a particular application. Here are some key points about the customization of sprocket gears:
1. Size and Pitch: Sprocket gears can be customized in terms of their size, number of teeth, and pitch to match the specific speed ratio and torque requirements of the machinery. Different applications may demand different gear ratios, and customization allows for the optimization of performance.
2. Material: The choice of material for sprocket gears can be customized based on factors such as load capacity, environmental conditions, and the application’s operating temperature. Common materials used for sprocket gears include steel, stainless steel, cast iron, and various alloys.
3. Mounting Options: Customized sprocket gears can be designed to accommodate various mounting options, such as shaft mounting, hub mounting, or using a taper lock bushing system, depending on the specific requirements of the machinery.
4. Keyways and Set Screw Holes: Sprocket gears can be customized with keyways or set screw holes to ensure a secure and reliable connection with the shaft. The choice of mounting method depends on the application and the torque transmitted.
5. Bearing Support: In some cases, sprocket gears may require additional bearing support to handle radial loads effectively. Customization allows engineers to integrate the appropriate bearing support into the design.
6. Special Coatings or Treatments: Depending on the application’s environment, sprocket gears can be customized with special coatings or treatments to enhance corrosion resistance, reduce friction, or increase wear resistance.
7. Compliance with Standards: Customized sprocket gears can be designed to comply with specific industry standards or regulations, ensuring the equipment’s safety and performance.
By customizing sprocket gears, manufacturers can create reliable and efficient power transmission solutions that meet the exact needs of their machinery or equipment. This level of customization helps optimize performance, minimize maintenance, and improve the overall lifespan of the equipment.
What are the load-carrying capacities of different sprocket gear configurations?
Load-carrying capacity is a critical factor to consider when selecting a sprocket gear configuration for a specific application. The load-carrying capacity of a sprocket gear depends on various factors, including the material and design of the sprocket, the size and number of teeth, and the type of chain used in conjunction with the sprocket.
Here are some factors that influence the load-carrying capacities of different sprocket gear configurations:
1. Material: The choice of material significantly impacts the load-carrying capacity of the sprocket gear. High-strength materials, such as hardened steel or alloy materials, are often used for heavy-duty applications, as they can withstand higher loads without deformation or failure.
2. Number of Teeth: Sprocket gears with more teeth typically distribute the load over a larger surface area, which can improve their load-carrying capacity. However, an increase in the number of teeth may also lead to higher friction losses in the system.
3. Tooth Profile: The shape of the sprocket gear teeth, such as standard or modified tooth profiles, can affect the load distribution and efficiency of the gear system.
4. Chain Type: The type of chain used with the sprocket gear is crucial in determining the overall load-carrying capacity of the system. Different chain designs, such as roller chains or silent chains, have varying load-carrying capabilities.
It is essential to consult the manufacturer’s specifications and engineering data when determining the load-carrying capacity of a particular sprocket gear configuration. Additionally, factors like the speed of operation, environmental conditions, and duty cycle should also be considered to ensure the sprocket gear is appropriately sized for the application.
In heavy-duty and high-load applications, engineers often conduct detailed calculations and simulations to ensure the sprocket gear system can handle the required loads safely and reliably. Proper maintenance and periodic inspections are essential to preserve the load-carrying capacity and extend the life of the sprocket gear system.
Are there any eco-friendly materials used in manufacturing sprocket gears?
Yes, there are eco-friendly materials used in manufacturing sprocket gears. As industries increasingly prioritize sustainability and environmental consciousness, manufacturers have developed alternative materials that reduce the ecological impact of sprocket gear production. Some eco-friendly materials commonly used in sprocket gear manufacturing include:
- Bio-Based Plastics: Certain sprocket gears are now made from bio-based plastics, which are derived from renewable resources like plant-based polymers. These plastics offer similar performance to traditional materials while being more sustainable and biodegradable.
- Recycled Metals: Sprocket gears can be manufactured using recycled metals, such as recycled steel or aluminum. Recycling metals helps conserve natural resources and reduces energy consumption during the manufacturing process.
- Biodegradable Lubricants: While not a direct material for sprocket gears, using biodegradable lubricants for sprocket gear systems can contribute to environmental sustainability. These lubricants break down more easily in the environment, reducing pollution risks.
- Composite Materials: Composite materials that combine natural fibers with resins or polymers are being explored for sprocket gear applications. These composites can be more eco-friendly due to their renewable content.
It’s important to note that the specific materials used in sprocket gear manufacturing may vary depending on the application, load requirements, and environmental conditions. Manufacturers and end-users should consider factors like performance, durability, and cost-effectiveness alongside the eco-friendliness of the materials when choosing the right sprocket gear for their needs.
editor by Dream 2024-04-22
China best Custom Machine Blue Plastic Sprocket Gear
Product Description
Product Description
|
Products |
Gear |
|||
|
Module |
M0.3-M10 |
|||
|
Precision grade |
DIN5, DIN6, DIN7, DIN8, DIN10 |
|||
|
Pressure angle: |
14.5 degree, 15 degree, 20 degree |
|||
|
Material |
C45 steel, ,304SS, 316SS, 20CrMo,40Cr, brass, nylon, POM, and so on |
|||
|
Heat treatment |
Hardening and Tempering High Frequency Quenching Carburization etc |
|||
|
Surface treatment |
Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating |
|||
|
Application |
Precision cutting machines.Lathes machine |
|||
|
Machining process: |
CNC engine latheCNC milling machine |
|||
Detailed Photos
Test
Inspection steps before delivery: Use GO/Nogo inspect hole—Use micrometer check dimensions—Next use stiffness detection system inspect hardness–Finally use CMM inspect precision
Packaging & Shipping
Company Profile
ZheJiang Haorongshengye Electrical Equipment Co., Ltd.
1. Was founded in 2008
2. Our Principle:
“Credibility Supremacy, and Customer First”
3. Our Promise:
“High quality products, and Excellent Service”
4. Our Value:
“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:
“Develop to be a leader in the power transmission parts industry in the world”
|
6.Our services: |
1).Competitive price |
|||
|
2).High quality products |
||||
|
3).OEM service or can customized according to your drawings |
||||
|
4).Reply your inquiry in 24 hours |
||||
|
5).Professional technical team 24 hours online service |
||||
|
6).Provide sample service |
||||
Main products
Machines
Exbihition
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | Internal Gear |
| Manufacturing Method: | Hobbing |
| Toothed Portion Shape: | Spur Gear |
| Material: | Steel |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What safety precautions should be taken when working with sprocket gear assemblies?
Working with sprocket gear assemblies requires adherence to safety guidelines to prevent accidents and injuries. Here are the safety precautions that should be taken:
1. Proper Training: Ensure that all personnel involved in working with sprocket gear assemblies are adequately trained in handling and operating the equipment. Training should cover safety procedures, potential hazards, and proper use of tools.
2. Wear Personal Protective Equipment (PPE): Always wear appropriate PPE, including safety glasses, gloves, and steel-toed boots when working with sprocket gear assemblies. This will protect against any flying debris or accidental contact with moving parts.
3. Lockout/Tagout (LOTO): Before performing any maintenance or inspection on sprocket gear assemblies, follow lockout/tagout procedures to isolate the equipment from its power source. This prevents accidental startup while someone is working on or near the gears.
4. Guarding: Ensure that all sprocket gear assemblies are properly guarded to prevent access to moving parts. Guards should be in place and well-maintained at all times.
5. Inspect Gears Regularly: Regularly inspect sprocket gears for signs of wear, damage, or misalignment. Address any issues promptly to prevent potential hazards.
6. Avoid Loose Clothing and Jewelry: Avoid wearing loose clothing, jewelry, or anything that could get caught in the gears. Tie back long hair to prevent entanglement.
7. Use the Right Tools: Always use the correct tools for the job when working with sprocket gear assemblies. Using improper tools can cause damage to the gears or pose safety risks.
8. Keep the Work Area Clean: Maintain a clean work area around the sprocket gear assembly to prevent slips, trips, and falls. Remove any debris or obstructions that could cause accidents.
9. Monitor Operating Conditions: Keep an eye on the operating conditions of the sprocket gear assembly. If you notice any unusual noises, vibrations, or performance issues, shut down the equipment immediately for inspection and repair.
10. Follow Manufacturer’s Instructions: Adhere to the manufacturer’s guidelines and recommendations for the installation, operation, and maintenance of the sprocket gear assembly.
11. Stay Alert and Focused: Always remain attentive and focused when working with sprocket gear assemblies. Avoid distractions to prevent accidents.
12. Seek Professional Help: If you are unsure about any aspect of working with sprocket gear assemblies, seek assistance from a qualified professional or supervisor.
By following these safety precautions, you can create a safer working environment and reduce the risk of accidents when dealing with sprocket gear assemblies.
How do I prevent chain elongation in a sprocket gear system?
Preventing chain elongation is essential to maintain the efficiency and longevity of a sprocket gear system. Chain elongation occurs over time due to wear and stretch in the chain, leading to a change in pitch length and improper engagement with the sprocket teeth. Here are some measures to prevent chain elongation:
1. Proper Lubrication: Regular and adequate lubrication of the chain is crucial to reduce friction and wear between the chain’s components. Lubricants also help prevent corrosion and reduce the chances of chain elongation.
2. Correct Tension: Maintaining the correct chain tension is vital to prevent excessive stress and elongation. Too much tension can accelerate wear, while too little tension can lead to slippage and increased elongation. Follow the manufacturer’s guidelines for proper tensioning.
3. Quality Chain: Invest in high-quality chains that are designed to resist elongation and offer better wear resistance. High-strength chains with heat-treated components are more resistant to elongation.
4. Proper Alignment: Ensure the sprockets are properly aligned to minimize lateral forces on the chain. Misalignment can cause uneven wear and accelerated elongation.
5. Regular Inspection: Perform routine inspections of the sprocket gear system to check for signs of wear, elongation, or any other issues. Address any problems promptly to prevent further damage.
6. Replace Worn Components: As the chain and sprockets wear over time, replace them when they reach their wear limits. Continuing to use worn components can accelerate elongation and lead to premature failure.
7. Avoid Overloading: Operating the sprocket gear system within its designed load capacity will help minimize stress on the chain, reducing the chances of elongation.
8. Environmental Considerations: In harsh or abrasive environments, protective measures like covers or guards can help prevent contaminants from accelerating chain wear and elongation.
By implementing these preventive measures, you can significantly reduce the risk of chain elongation and ensure a longer and more reliable service life for your sprocket gear system.
What are the different types of sprocket gears and their applications?
Sprocket gears come in various types, each designed for specific applications based on their unique characteristics. Here are some of the different types of sprocket gears and their applications:
- 1. Plain Sprocket: Plain sprockets are the most basic type, consisting of a wheel with evenly spaced teeth. They are commonly used in simple power transmission systems and light-duty applications where precise timing is not critical.
- 2. Idler Sprocket: Idler sprockets are used to guide and tension the chain in a sprocket system. They do not connect directly to a power source but play a crucial role in maintaining proper chain tension and alignment.
- 3. Roller Chain Sprocket: Roller chain sprockets are designed to work with roller chains, which have rollers that engage with the sprocket teeth. They are widely used in applications like bicycles, motorcycles, industrial machinery, and conveyor systems.
- 4. Silent Chain Sprocket: Silent chain sprockets, also known as inverted-tooth chain sprockets, are used with silent chains. These sprockets have specially shaped teeth that engage smoothly with the chain, resulting in quieter operation.
- 5. Engineering Class Sprocket: Engineering class sprockets are heavy-duty sprockets used in industrial applications like construction equipment, mining machinery, and agricultural machinery. They are designed to withstand high loads and harsh operating conditions.
- 6. Taper-Lock Sprocket: Taper-lock sprockets have a tapered bore and are mounted on shafts using a locking bushing. They provide a secure and easy-to-install connection and are commonly used in power transmission systems.
- 7. Rack and Pinion: While not a traditional sprocket gear, rack and pinion systems use a linear rack with teeth that mesh with a pinion gear. This combination is used in applications where rotational motion needs to be translated into linear motion, such as in steering systems and CNC machines.
The choice of sprocket gear depends on factors such as the type of chain or belt used, the desired gear ratio, the amount of load the system will handle, and the specific requirements of the application. Each type of sprocket gear offers unique advantages and is tailored to meet the needs of different industries and machinery.
editor by CX 2024-04-16
China Best Sales Spur Sprocket Gear of Coal Mining Machine
Product Description
Spur Sprocket Gear of Coal Mining Machine
Machining Capability
Our Gear, Pinion Shaft, Ring Gear Capabilities:
| Capabilities of Gears/ Splines | ||||||
| Item | Internal Gears and Internal Splines | External Gears and External Splines | ||||
| Milled | Shaped | Ground | Hobbed | Milled | Ground | |
| Max O.D. | 2500 mm | |||||
| Min I.D.(mm) | 30 | 320 | 20 | |||
| Max Face Width(mm) | 500 | 1480 | ||||
| Max DP | 1 | 0.5 | 1 | 0.5 | ||
| Max Module(mm) | 26 | 45 | 26 | 45 | ||
| DIN Class Level | DIN Class 8 | DIN Class 4 | DIN Class 8 | DIN Class 4 | ||
| Tooth Finish | Ra 3.2 | Ra 0.6 | Ra 3.2 | Ra 0.6 | ||
| Max Helix Angle | ±22.5° | ±45° | ||||
Our Main Product Range
1. Spur Gear
2. Planetary Gear
3. Metal Gears
4. Gear Wheel
5. Ring Gear
6. Gear Shaft
7. Helical Gear
8. Pinion Shaft
9. Spline Shaft
Company Profile
1. 21 years experience in high quality gear, gear shaft’s production, sales and R&D.
2. Our Gear, Gear Shaft are certificated by ISO9001: 2008 and ISO14001: 2004.
3. CZPT has more than 50 patents in high quality Gear, Gear Shaft manufacturing.
4. CZPT products are exported to America, Europe.
5. Experience in cooperate with many Fortune 500 Companies
Our Advantages
1) In-house capability: OEM service as per customers’ requests, with in-house tooling design & fabricating
2) Professional engineering capability: On product design, optimization and performance analysis
3) Manufacturing capability range: DIN 3960 class 8 to 4, ISO 1328 class 8 to 4, AGMA 2000 class 10-15, JIS 1702-1703 class 0 to 2, etc.
4) Packing: Tailor-made packaging method according to customer’s requirement
5) Just-in-time delivery capability
FAQ
1. Q: Can you make as per custom drawing?
A: Yes, we can do that.
2. Q: If I don’t have drawing, what can you do for me?
A: If you don’t have drawing, but have the sample part, you may send us. We will check if we can make it or not.
3. Q: How do you make sure the quality of your products?
A: We will do a series of inspections, such as:
A. Raw material inspection (includes chemical and physical mechanical characters inspection),
B. Machining process dimensional inspection (includes: 1st pc inspection, self inspection, final inspection),
C. Heat treatment result inspection,
D. Gear tooth inspection (to know the achieved gear quality level),
E. Magnetic particle inspection (to know if there’s any cracks in the gear).
We will provide you the reports 1 set for each batch/ shipment.
| Application: | Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can sprocket gears be customized for specific machinery or equipment?
Yes, sprocket gears can be customized for specific machinery or equipment. Customization of sprocket gears allows manufacturers and engineers to tailor the design and specifications to meet the unique requirements of a particular application. Here are some key points about the customization of sprocket gears:
1. Size and Pitch: Sprocket gears can be customized in terms of their size, number of teeth, and pitch to match the specific speed ratio and torque requirements of the machinery. Different applications may demand different gear ratios, and customization allows for the optimization of performance.
2. Material: The choice of material for sprocket gears can be customized based on factors such as load capacity, environmental conditions, and the application’s operating temperature. Common materials used for sprocket gears include steel, stainless steel, cast iron, and various alloys.
3. Mounting Options: Customized sprocket gears can be designed to accommodate various mounting options, such as shaft mounting, hub mounting, or using a taper lock bushing system, depending on the specific requirements of the machinery.
4. Keyways and Set Screw Holes: Sprocket gears can be customized with keyways or set screw holes to ensure a secure and reliable connection with the shaft. The choice of mounting method depends on the application and the torque transmitted.
5. Bearing Support: In some cases, sprocket gears may require additional bearing support to handle radial loads effectively. Customization allows engineers to integrate the appropriate bearing support into the design.
6. Special Coatings or Treatments: Depending on the application’s environment, sprocket gears can be customized with special coatings or treatments to enhance corrosion resistance, reduce friction, or increase wear resistance.
7. Compliance with Standards: Customized sprocket gears can be designed to comply with specific industry standards or regulations, ensuring the equipment’s safety and performance.
By customizing sprocket gears, manufacturers can create reliable and efficient power transmission solutions that meet the exact needs of their machinery or equipment. This level of customization helps optimize performance, minimize maintenance, and improve the overall lifespan of the equipment.
Can sprocket gears be used in underwater applications?
Yes, sprocket gears can be used in underwater applications with certain considerations. While sprocket gears are commonly used in various mechanical systems on land, their application underwater introduces additional challenges due to the aquatic environment’s unique conditions. Here are some key factors to consider when using sprocket gears in underwater applications:
1. Corrosion Resistance: Exposure to water can lead to corrosion of the sprocket gear and other components. Therefore, it’s crucial to use materials that offer excellent corrosion resistance. Stainless steel, brass, bronze, or other non-corrosive alloys are commonly used choices.
2. Waterproof Sealing: Ensure that the mechanical assembly is effectively sealed to prevent water ingress. Proper seals, gaskets, and O-rings should be used to keep water away from the critical components, reducing the risk of damage and maintaining the gear’s performance.
3. Lubrication: Underwater applications require special consideration for lubrication. Standard lubricants may wash away or degrade underwater, leading to increased friction and wear. Specialized waterproof or marine-grade lubricants are necessary to maintain smooth operation and prevent corrosion.
4. Material Selection: Choose materials not only for corrosion resistance but also for their ability to withstand the hydrostatic pressure at the specific underwater depth where the sprocket gear will be used.
5. Environmental Factors: Consider other environmental factors, such as temperature variations, salinity, and presence of debris or marine life, which may affect the sprocket gear’s performance and longevity.
6. Load and Speed: Understand the specific load and speed requirements of the underwater application to ensure the sprocket gear can handle the conditions effectively.
7. Regular Inspection: Implement a proactive maintenance program with regular inspections to identify any signs of wear, corrosion, or damage. Promptly address any issues to prevent equipment failure.
By carefully considering these factors and selecting appropriate materials and designs, sprocket gears can be successfully used in underwater applications. Whether in marine equipment, underwater robotics, or other submersible systems, proper engineering and maintenance are essential for reliable and efficient operation.
How do you select the right size and pitch of a sprocket gear for a specific application?
Choosing the correct size and pitch of a sprocket gear is crucial to ensure optimal performance and efficiency in a specific application. Here’s a step-by-step guide to help you make the right selection:
- Identify the Application Requirements: Understand the specific requirements of your application, including the desired speed, torque, power transmission, and operating conditions.
- Calculate the Gear Ratio: Determine the gear ratio required for your application. The gear ratio is the ratio of the number of teeth between the driving and driven sprockets and determines the speed and torque relationship between them.
- Consider the Pitch: The pitch of a sprocket refers to the distance between the centers of adjacent teeth. It is essential to choose sprockets with the same pitch as the chain or belt you plan to use in your transmission system.
- Choose the Number of Teeth: Once you have the gear ratio and pitch, calculate the number of teeth for both the driving and driven sprockets. The number of teeth affects the speed and torque characteristics of the transmission system.
- Verify Shaft Compatibility: Ensure that the sprocket gear’s bore size matches the diameter of your application’s input and output shafts.
- Consider Material and Strength: Select sprocket gears made from materials suitable for your application’s operating conditions. For heavy-duty applications, choose sprockets with high strength and wear resistance.
- Check Center Distance: Verify the center distance between the driving and driven sprockets to ensure proper chain or belt tension and alignment.
- Review Manufacturer Recommendations: Manufacturers often provide guidelines and specifications for their sprocket gears. Review their recommendations and consult with experts if necessary.
- Perform Regular Maintenance: Once the sprocket gear is installed, conduct regular maintenance, including lubrication and inspection, to ensure longevity and optimal performance.
Choosing the right size and pitch of a sprocket gear requires careful consideration of various factors to meet the specific needs of your application. By following these steps and consulting with experts when needed, you can select the most suitable sprocket gear for your mechanical system.
editor by CX 2023-11-02
China Good quality Ej Manufacturer Supply Sprocket Hobbing Cutter Grinding Machine Gear Rebar Milling Insert Cutter
Product Description
Product Description
GEAR CUTTER
HSS And Tungsten Carbide
Product Parameters
| Parameters Of Gear Cutter | |||
| Customized Support: | Tungsten Carbide | Heat treatment | 64 – 67HRC |
| Flute | Straight And Helical Flute | Material: | HSS, GES, TGS, Customize |
| Precision: | High Precision | Coating | TiN, TiAlN, TiCN, AlCrN and so on |
| Customize | OEM ODM Availabe | Certification | ISO9001(2008) |
| Regular Size Of Gear Cutter (Customize) | |||
| Module(mm) | Outside Diameter(mm) | Overall Diameter(mm) | Hole Diameter(mm) |
| 0.15 | 25 | 10 | 8 |
| 0.30 | 25 | 15 | 8 |
| 0.60 | 25 | 15 | 8 |
| 0.80 | 25 | 25 | 8 |
| 0.9 | 32 | 32 | 13 |
| 1.0 | 32 | 32 | 13 |
Support customization. Welcome to consult.
Detailed Photos
Product Details
Not afraid of high temperature
Tungsten steel alloy serration
Sharp serrations and better milling
Smooth surface without burrs
Product Display
Support customization. Welcome to consult.
Customized content:
Number of blades, coating, length, LOGO, etc.
Company Profile
Company Profile
HangZhou Easy Joint Import&Export CO.,LTD. is a company integrating industry and trade, its factory was established in 1999,specializing in the production of carbide rotary cutting tools, our products are widely used in automotive, machining, aerospace and some other fields. We have Germany,American,Japanese axis CNC tool grinder, axis CNC thread grinding machines and testing equipment, with strong R&D and testing capabilities, we have passed ISO9001-2000 quality system certification standards.
Our factory topped the China Aviation Industry Corporation Tool centralized procurement list,our products are not only famous in domestic market, but also exported to dozens contries in the world.HangZhou Easy Joint Import&Export CO.,LTD. is a company integrating industry and trade, its factory was established in 1999, specializing in the production of carbide rotary cutting tools, our products are widely used in automotive, machining, aerospace and some other fields.
We are factory, support OEM, ODM, OBM customization.
Our Advantages
High quality, Professional R&D center, Fast dispatch, Small order accepted, Global Export Expertise
Certifications
FAQ
Q1: Are you a factory or trading company?
A1: We are a factory and trading company, owned 2 different factories with 400 workers in total.
Q2: How about the Shipping Method?
A2: DHL/UPS/TNT/Fedex and other air shipments and sea shipments are all workable. In 1 words, we could do any shipments you wanted.
Q3: How about the delivery date?
A3: In General, the delivery date will be 3-5 working days for normal buy quantity. But if bigger order, please check us further.HSS And Tungsten Carbide
Q4: How about the label and the logo?HSS And Tungsten Carbide
A4: Customize label and logo is workable.
Q5: How about the MOQ ?HSS And Tungsten Carbide
A5: Lower MOQ of 5PCS per style.HSS And Tungsten Carbide
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Standard: | Standard |
|---|---|
| Coating: | Coating |
| Worm: | Involute Worm |
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can sprocket gears be used for vertical power transmission?
Yes, sprocket gears can be used for vertical power transmission in certain applications. Vertical power transmission involves transferring rotational power between two shafts that are oriented vertically, with one shaft positioned above the other. In such cases, sprocket gears, also known as chain sprockets when used with chains, can offer an efficient and reliable solution for transmitting power.
The main advantage of using sprocket gears for vertical power transmission is their ability to maintain a positive engagement with the chain, ensuring a consistent and smooth transfer of power. This positive engagement is particularly beneficial in vertical applications where gravity can potentially cause other types of gears, such as spur gears or bevel gears, to disengage or produce excessive wear.
Sprocket gears are commonly employed in vertical power transmission systems in various industries, including manufacturing, material handling, and construction. Examples of vertical power transmission applications using sprocket gears include:
1. Vertical Conveyor Systems: Sprocket gears, in combination with conveyor chains, are often used to transport materials vertically between different levels of a facility.
2. Elevators: Sprocket gears and chains are utilized in elevator systems to lift and lower the elevator car in buildings or industrial settings.
3. Vertical Lifts: Sprocket gears play a crucial role in vertical lift systems that move heavy loads between floors or levels.
4. Agricultural Equipment: Sprocket gears are used in vertical power transmission systems of agricultural machinery, such as grain elevators.
When implementing sprocket gears for vertical power transmission, it is essential to consider the load, speed, torque requirements, and system dynamics to ensure safe and efficient operation. Additionally, proper lubrication and regular maintenance are crucial for maximizing the lifespan and performance of the sprocket gear system.
Overall, sprocket gears offer a reliable and versatile solution for vertical power transmission, making them a popular choice in numerous industrial and commercial applications.
How do I prevent chain elongation in a sprocket gear system?
Preventing chain elongation is essential to maintain the efficiency and longevity of a sprocket gear system. Chain elongation occurs over time due to wear and stretch in the chain, leading to a change in pitch length and improper engagement with the sprocket teeth. Here are some measures to prevent chain elongation:
1. Proper Lubrication: Regular and adequate lubrication of the chain is crucial to reduce friction and wear between the chain’s components. Lubricants also help prevent corrosion and reduce the chances of chain elongation.
2. Correct Tension: Maintaining the correct chain tension is vital to prevent excessive stress and elongation. Too much tension can accelerate wear, while too little tension can lead to slippage and increased elongation. Follow the manufacturer’s guidelines for proper tensioning.
3. Quality Chain: Invest in high-quality chains that are designed to resist elongation and offer better wear resistance. High-strength chains with heat-treated components are more resistant to elongation.
4. Proper Alignment: Ensure the sprockets are properly aligned to minimize lateral forces on the chain. Misalignment can cause uneven wear and accelerated elongation.
5. Regular Inspection: Perform routine inspections of the sprocket gear system to check for signs of wear, elongation, or any other issues. Address any problems promptly to prevent further damage.
6. Replace Worn Components: As the chain and sprockets wear over time, replace them when they reach their wear limits. Continuing to use worn components can accelerate elongation and lead to premature failure.
7. Avoid Overloading: Operating the sprocket gear system within its designed load capacity will help minimize stress on the chain, reducing the chances of elongation.
8. Environmental Considerations: In harsh or abrasive environments, protective measures like covers or guards can help prevent contaminants from accelerating chain wear and elongation.
By implementing these preventive measures, you can significantly reduce the risk of chain elongation and ensure a longer and more reliable service life for your sprocket gear system.
What are the advantages of using a sprocket gear over other types of gears?
Sprocket gears offer several advantages over other types of gears, making them a popular choice in various mechanical systems and power transmission applications. Here are the key advantages:
- Efficient Power Transmission: Sprocket gears, when used with chains or belts, provide an efficient means of power transmission over long distances. The engagement of teeth in a sprocket gear and the chain or belt ensures a positive drive, minimizing power losses and maximizing efficiency.
- High Gear Ratios: Sprocket gears can achieve high gear ratios in a compact design, allowing for significant speed reduction or amplification. This makes them suitable for applications that require precise speed control and torque conversion.
- Simple and Cost-Effective: Sprocket gears are relatively simple in design, making them cost-effective to manufacture and maintain. They consist of a circular disc with teeth around the circumference, which can be readily machined or cast.
- Easy Installation and Replacement: Sprocket gears are easy to install and replace, especially in chain-driven systems. Changing a sprocket gear requires minimal downtime, making maintenance and repairs more convenient.
- Flexible Design Options: Sprocket gears come in various sizes, tooth profiles, and materials, providing flexibility in design to suit different applications. They can be custom-made to match specific requirements.
- High Load Capacity: Sprocket gears, particularly those made from durable materials, can handle high loads and transmit significant power without experiencing premature wear or failure.
- Quiet and Smooth Operation: When paired with well-lubricated chains or belts, sprocket gear systems can operate quietly and smoothly, reducing noise and vibration levels in the mechanical system.
- Wide Range of Applications: Sprocket gears find applications in various industries, including automotive, machinery, robotics, agricultural equipment, and more. They are suitable for both heavy-duty and light-duty systems.
- Excellent for High-Speed Applications: In high-speed applications, sprocket gears offer reliable performance with minimal heat generation due to their positive engagement with chains or belts.
While sprocket gears offer numerous advantages, their selection should consider specific application requirements, load conditions, operating environment, and other factors to ensure optimal performance and longevity.
editor by CX 2023-08-18
China 08B china manufactuer ISO 606 machine roller chain sprocket sprocket bolts
Guarantee: 1 a long time
Relevant Industries: Manufacturing Plant, Retail, Foods Shop
Personalized assist: OEM, ODM, OBM
Content: alloy steel
Regular: ISO
Chain sort: Chain sprocket
Packaging Information: Plastic bag+plywood situation, or according to your requirements.
Port: ZheJiang or HangZhou or any port in China
08B china manufactuer ISO 606 device roller chain sprocket
More Items
Packaging & Delivery
Organization orientationOrganization orientation
Good quality orientation: Over the average, primarily exported to Usa, Europe, Asia and so forth.
Strictly in accordance: ISO/ANSI/DIN normal.
Cost orientation: Value-efficiency ratio is extremely substantial.
Why decide on us? one. We are producer.
two. We have 21 several years historical past in chain, sprocket, coupling area, and just focus on it, do about 8 several years of export investing.
3. Its the scientific and technological little and medium enterprises of ZHangZhoug province, and obtained the certificate of TUV GERMANY.
4. Powerful engineering group and advanced equipment. (our manager was technological main of chain standard manufacturing unit, at start, Z17 keyless shaft hub locking device Substantial Quality Tollok locking assembly adjustable coupling protection bar lock assembly there are only 2 factories in China just before).
five. Short shipping time, equipment is superior.
six. Cost is just over the regular in China, high quality is strictly in accordance to ISO/ANSI/DIN standard, so cost-performance ratio is extremely substantial. Largely exported to middle-higher market place.
seven. Visitors is extremely easy, about 5 minutes push length from railway station and the exit of freeway.
8. We have got USD 56,000 trade assurance from Alibaba.com, is the 1st batch of its associates.
9. We accept T/T, D/P, D/A, O/A, L/C payment conditions, for little order, paypal, western union are the two alright.
10. OEM/ODM are each obtainable. Thermoprocessed teeth roller chain 10B Sprockets and chains
hain sprocket
chain sprocket
simplex, duplex, triplex….
One particular piece for this item is : 1 08B chain+ 2 sprockets
Firm InformationIntroduction of company:
Company Variety: Manufacture
Location: HangZhou, Higher pace drum condition gear coupling Factory value GICLZ8 forty five# steel Rigid shaft link Great High quality curved teeth China mainland
12 months Set up: 1995
Firm Certification: ISO 9001
Principal Products: Roller Chain, Leaf Chain, Automobile Chain, Timing Chain, Driving Chain, Conveyor Chain, Chainsaw Chain, Xihu (West Lake) Dis. Bar, Specific Chain…
Right after income service
one. We will be glad to provide you 24 hours services a day.
2. A single calendar year high quality promise interval below common atmosphere for use, and defective merchandise free of charge in 1 yr. Thermoprocessed teeth roller chain 10B Sprockets and chains
3. Any reaction from our consumers will be hugely appreciated.
chain sprocket
Certification:
FAQQ:How to buy with us ?
A:Pls. see purchasing guides beneath.
Q:Can you do custom emblem on the chain?A:Yes,we can do personalized logos by molding. Want your Authorization Letter.
Q:What is your observed chain sample fee?
A:Totally free sample , consumers pay out the delivery expenses.
Q:How to visit manufacturing facility?
A:Leave us a message,and we will pick you up by vehicle for totally free.
Q:What is your mass items delivery time?A:30days for 200,000pcs.Specific time should be according to the QTY.
Make contact with usYou should ship your inquiry if you require our products,Thanks!
How to choose a sprocket in CZPT
Sprocket is one of CZPT mechanical villagers. It can be found at levels 50, 55, 60 and 65. Like other mechanical villagers, it has a metallic texture and occasionally makes mechanical sounds when moving. It prefers green/orange and active/simple style colors.
Pitch sprocket
When choosing a pitch sprocket, you need to consider several factors, including the pitch diameter. This affects the torque applied to the shaft and the length of the moment arm. Additionally, incorrect pitch can affect belt life and wear. The pitch diameter should be measured by wrapping the belt around the sprocket at a 180-degree angle to the rod head. You can also consult engineering guidelines and product sheets to determine proper spacing.
The pitch diameter of a sprocket is the distance from the center of the pin to the next pin in the chain. The pitch diameter also determines the size of the sprocket teeth. The larger the pitch, the larger the teeth on the sprocket.
The diameter of the pitch sprocket depends on the type of bike. If you have an older bike, you should choose a sprocket with a diameter closer to the hub. If your bike has a smaller diameter rim, you can choose a sprocket with a smaller diameter and larger caliper. In addition to the caliper diameter, you should also consider the hub diameter.
Proper pitch sprockets can last longer. They are made with hardened teeth to increase their longevity and durability. You can choose between single-purpose and dual-purpose sprockets. Single-tooth sprockets have one tooth per pitch, while double-tooth sprockets have two teeth per pitch.
A pitch sprocket is a component of a bicycle chain. It prevents the chain from shaking due to uneven load distribution. Plus, it helps the chain stay tight.
three sprockets
Triple sprockets are toothed or cogwheels that move the chain. The pitch circle diameter of the triple sprocket is two and a half inches. Most rear sprockets are made of aluminum. The quality of the aluminum sheet used to make the sprocket varies from manufacturer to manufacturer. However, CZPT only uses the best aluminium sheets on the market. The sprockets are then shaped on a hobbing machine to ensure a perfect fit with the chain. The final anodizing process improves durability and adds personalization. The manufacturing process of CZPT is a quality control process with an uncompromising commitment to perfection.
Cone lock sprocket
Taper lock sprockets are one of several types of sprockets. It has openings in flanges and tapers, making it ideal for a variety of applications. These sprockets also have the advantage of being easy to install and remove. These sprockets are also available in pre-drilled models that are pre-drilled to fit the shaft diameter. This allows for easier installation and improved alignment. Also, you can replace the sprockets without replacing the entire gear train.
These sprockets have flame hardened teeth for extended chain and sprocket life. They also help reduce drive noise. They are available in a variety of sizes, including duplex and triplex. In addition to being made of high-quality steel, they are also available in cast iron and metric models.
Quick release sprocket
There are several different styles of quick disconnect sprockets. Typically, they come with a 2″ hole and are compatible with various welds on the hub. The Quick Disconnect (QD) style is a special style with a split design on the hub and use of torque bolts to make it easier to install. This type of sprocket is very popular in the power transmission industry.
Irregular sprocket
Idler gears are small gears that run on the chain. This sprocket can be used for a variety of purposes and is available in a variety of configurations. Its most common configuration is a ball bearing, pre-lubricated and sealed against moisture. Other idler sprockets have needle bearings, which are more stable and can handle higher capacities. Bronze bearings are another option as they have no moving parts.
editor by Cx 2023-06-29
China 08B china manufactuer ISO 606 machine roller chain sprocket best sprocket combination
Warranty: 1 years
Applicable Industries: Manufacturing Plant, Retail, Food Store
Custom-made assistance: OEM, ODM, OBM
Materials: alloy metal
Normal: ISO
Chain kind: Chain sprocket
Packaging Particulars: Plastic bag+plywood case, or in accordance to your needs.
Port: ZheJiang or HangZhou or any port in China
08B china manufactuer ISO 606 equipment roller chain sprocket
More Goods
Packaging & Delivery
Firm orientationCompany orientation
Top quality orientation: Earlier mentioned the regular, largely exported to United states, Europe, Asia and so on.
Strictly in accordance: ISO/ANSI/DIN normal.
Cost orientation: Cost-functionality ratio is very substantial.
Why decide on us? one. We are manufacturer.
two. We have 21 a long time heritage in chain, sprocket, coupling subject, and just target on it, do about 8 a long time of export trading.
3. Its the scientific and technological small and medium enterprises of ZHangZhoug province, and obtained the certificate of TUV GERMANY.
4. Sturdy technologies group and superior tools. (our manager was technical chief of chain basic manufacturing facility, at begin, Z17 keyless shaft hub locking unit Substantial High quality Tollok locking assembly adjustable coupling safety bar lock assembly there are only 2 factories in China before).
five. Short delivery time, equipment is innovative.
6. Cost is just earlier mentioned the regular in China, quality is strictly in accordance to ISO/ANSI/DIN regular, so value-overall performance ratio is extremely substantial. Primarily exported to middle-higher industry.
seven. Visitors is really straightforward, about 5 minutes generate length from railway station and the exit of freeway.
8. We have got USD 56,000 trade assurance from Alibaba.com, is the very first batch of its users.
nine. We accept T/T, D/P, D/A, O/A, L/C payment terms, for small order, paypal, western union are both ok.
10. OEM/ODM are the two offered. Thermoprocessed tooth roller chain 10B Sprockets and chains
hain sprocket
chain sprocket
simplex, duplex, triplex….
1 piece for this solution is : 1 08B chain+ 2 sprockets
Organization InformationIntroduction of firm:
Business Variety: Manufacture
Location: HangZhou, Large velocity drum condition gear coupling Factory price GICLZ8 45# metal Rigid shaft connection Great Good quality curved tooth China mainland
12 months Proven: 1995
Business Certification: ISO 9001
Main Merchandise: Roller Chain, Leaf Chain, Car Chain, Timing Chain, Driving Chain, Conveyor Chain, Chainsaw Chain, Xihu (West Lake) Dis. Bar, Particular Chain…
Following revenue services
1. We will be happy to provide you 24 several hours support a day.
two. One year quality guarantee period under widespread surroundings for use, and faulty merchandise totally free of demand in 1 calendar year. Thermoprocessed teeth roller chain 10B Sprockets and chains
3. Any reaction from our consumers will be very appreciated.
chain sprocket
Certification:
FAQQ:How to order with us ?
A:Pls. see acquiring guides underneath.
Q:Can you do custom made brand on the chain?A:Of course,we can do personalized logos by molding. Require your Authorization Letter.
Q:What is your saw chain sample price?
A:Totally free sample , customers shell out the transport costs.
Q:How to pay a visit to manufacturing unit?
A:Leave us a concept,and we will pick you up by vehicle for free.
Q:What is your mass merchandise delivery time?A:30days for 200,000pcs.Precise time ought to be in accordance to the QTY.
Speak to usMake sure you send out your inquiry if you need to have our products,Many thanks!
What is a sprocket?
A backlash sprocket is a sprocket with multiple teeth. The teeth are arranged at different intervals on the outer circumference of the sprocket. The bottoms of the tooth gaps are arcuate and connect opposing faces of adjacent teeth.
The backlash diameter on the backlash sprocket is larger than the diameter of the ISO tooth profile. This allows the rollers to engage the front surfaces of the teeth without causing the teeth to disengage. The result is reduced shock and noise.
as the picture shows. as the picture shows. As shown in FIG. 2, the sprocket 11 has a front surface (11a) and a rear surface (12b). The teeth are connected by a line extending from the center of rotation O of the sprocket to the center of the tooth gap bottom (13). The tooth surface on the sprocket is a convex arc of equal radius. The radius of re12a and re12b is larger than re8 of ISO tooth profile.
In addition to the tooth pitch of the sprockets, ISO sprockets have standard chains. This chain is defined as ISO 606 1994 (E). The sprocket pitch line is pc. The height of the tooth head (ha) is measured from the tooth pitch polygon.
Typically, the sprocket is secured to the shaft using one or more set screws. This means that it must be able to accommodate the keyway. To determine how much space is left, the outside diameter of the sprocket must be at least 10% larger than the pitch diameter of the shaft.
The gap tooth sprocket system provides extra precision for chain alignment. Its teeth are higher than ISO teeth.
ISO sprocket uniformity
ISO sprocket standard 606 specifies sprocket compliance for most of Europe. This standard specifies large spacings, measured in sixteenths of an inch, and expressed in metric units. It was developed before the American chain and was limited by the materials available. To ensure consistency, the ISO outer plate uses a chain size one step larger than the chain size required for the application. This results in a heavier chain. ISO sprockets are available in single, double and triple chain versions.
ANSI and ISO sprockets are interchangeable. They are based on mathematical themes and have a clear design. ISO sprockets are usually smaller than ANSI sprockets. They are also denoted with the suffix “B” to denote their chain number.
metal sprocket
Sintered metal sprocket is a metal sprocket with high mechanical properties. The tensile strength of the sprocket can reach more than 700 MPa, and the Charpy impact strength is 20 J/cm2. It’s also durable and wear-resistant.
This sprocket is used for high load applications. Its teeth are made of metal and flame-hardened. The edges of the teeth are slightly softer than the rest of the teeth. The edges of the sprockets wear out when bitten.
The sprocket is a toothed profiled wheel. It is different from a pulley that meshes with a belt. On the other hand, timing pulleys are used with toothed belts. Sprockets and chain mechanisms were also used in early cars.
Another common use for metal sprockets is in movie projectors, where they punch holes in the film. They are also used as the paper feed mechanism in some computer printers. There are several types of sprockets. Some sprockets are lightweight, while others are heavy and have flanges to keep the timing belt centered.
plastic sprocket
Plastic sprockets are ideal for a variety of applications. They reduce noise and reduce chain wear. Their compressibility also increases their overall load capacity. Some of their uses include dust-free environments, food applications and quieter chain drives. They can also be customized to your specifications.
One embodiment of the present invention includes a plastic sprocket having a co-injected outer shell and an inner core of a second material. This allows the sprocket to combine the advantages of both materials. This makes the sprocket easier to clean and lighter in weight.
There are many different materials available for plastic sprockets. One of the most popular is Duro-Glide(r) UHMW-PE. However, there are other materials that are better suited for certain applications. For example, polyurethane sprockets have excellent wear resistance, but may be too flexible to drive a belt. Therefore, it is important to find the right combination of materials to get the job done.
If you are in the market for a plastic sprocket, contact a reputable manufacturer. These companies offer a wide range of standard and custom sizes to meet any of your needs. They can also offer czpt delivery for quick turnaround. They specialize in custom manuManufactured and certified to ISO 9001:2000.
Imao offers sprockets in a variety of different materials. They are available in a variety of sizes and feature either molded ball bearings or fiberglass reinforced bearings. These sprockets are designed for sawmills and other light duty applications. They are also resilient and can be used in any type of sawmill.
Aluminum sprocket
Aluminum sprockets save weight and increase the speed of the bike. The material used to make them is 7075-T6 aerospace grade aluminum, which makes them lightweight and durable. The teeth are also formed on the hobbing machine so they fit perfectly and reduce friction. They also have an anodized color finish for added strength and durability.
The size you need depends on your wheel setup and the type of terrain you ride. Larger sprockets are better for slower terrain and provide more torque. However, larger sprockets tend to reduce top speed, so you may need to adjust accordingly. If you have an OEM 19″ or 16″ setup, 52t/54t sprockets are the most recommended option. 7075-T6 aluminum also reduces weight and rolling mass.
editor by Cx 2023-06-26
China Custom China ND Double Drive Sprocket for Transmission Machine with Best Sales
Product Description
Company Profile
Certifications
Exhibition Strength
Our Advantages
FAQ
Q: Are you trading company or manufacturer ?
A: We are exactly a factory.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: How long is your delivery time ? What is your terms of payment ?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization. For standard products,
the payment is: 30% T/T in advance, balance before shippment.
Q: What is the exact MOQ or price for your product ?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.Thus, MOQ and price may greatly vary with
size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ.
Any questions are welcomed! Come and contact us !
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Service: | OEM/ODM |
|---|---|
| Certificate: | ISO9001 |
| Transport Package: | Standard Marine Wooden Case |
| Samples: |
US$ 999999/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
Problems with sprockets
If you’re having trouble with your HP Sprocket, you’re not alone. This bike component isn’t without issues, but it’s also susceptible to other wear and tear. Check for worn tooth surfaces and hooked tips. When teeth wear out quickly, they can break the chain, so make sure you fix them as soon as possible.
You can solve this issue by installing the latest firmware update for your Sprocket printer. The firmware update is designed to provide a safe and reliable printing experience. When your Sprocket printer doesn’t print the pictures, it is likely because it’s not receiving enough power from the battery. Make sure the battery is at least 25% before you begin.
Insufficient or improper lubrication can cause a variety of problems. Proper lubrication can prevent or remove excessive wear, or protect the chain from the environment. It can also reduce the risk of excessive chain slack. The following are just a few common problems that can cause slack in the chain.
In case of excessive wear, a new sprocket may be necessary. If the sprocket and chain do not match, replace them with a similar size. In addition, a shock absorber can be installed to minimize load. Another alternative is to install a take-up idler, which helps prevent excessive chain elongation.
Improper alignment of the sprocket is another common cause of chain drive problems. If the sprocket is not aligned correctly, it will not be able to move smoothly through the chain during rotation. The teeth of the sprocket will become hooked, preventing the roller from smoothly moving through. This will force the roller chain to cling to the sprocket, and need to be replaced.
Common types of sprockets
Power transmission equipment typically utilizes sprockets and chains. These are used in pairs to provide speed reduction. They are different from gears because the teeth of the sprocket do not mesh with those of the mating gears. They are typically made of plastic, but they can also be made of metal.
There are many common types of sprockets and chains. Some of these types of sprockets have large, narrow, or variable tooth pitch. The size of the sprocket depends on the size and pitch of the chain. If you are using a chain with a large pitch diameter, you should use a sprocket with large teeth. Conversely, a smaller pitch diameter will require a sprocket with small teeth.
Another way to identify the type of sprocket you’re using is to look at the number of strands. Single-strand sprockets are the most common, but you’ll also find many types that have multiple strands of chains. Multi-strand chains are generally larger and allow for greater torque to be transmitted from a common central shaft.
Another type is flat sprockets, which have no hub and drive through a series of holes. They are used for transmission of power or material in chain-driven systems, such as bicycles. They can also be used for overhead conveyors. In some cases, there is a special type that fits the shaft of an automobile, such as a transmission shaft.
There are many different types of sprockets, each with a unique function. Some are used for conveyor chains, while others are used for other applications. In most cases, sprockets are used in chain-driven machinery. They come in different sizes and pitches and are designed to work with particular types of chains.
When choosing a motor or transmission system, it is important to match sprockets and chains. A perfectly matched set of components will ensure that the motor and transmission work together. Generally, this alignment comes down to sprocket-to-sprocket matching. The process involves jacking up the motor and lining up the sprockets and chains. Then, the sprockets and chains are locked into place with cotter pins.
Size of sprockets
To determine the correct chain length and sprocket diameter, the first step is to understand the difference between the diameters of the sprockets and cassettes. The smaller the diameters of sprockets, the lower the chain tension. The larger the sprocket, the longer the chain will need to be. This process requires the use of a derailleur that can roll a larger number of chains.
In addition to chain length, the spacing between sprockets is another important factor. If the sprockets are too far apart, the chain may slip through the sprocket. A smaller range of sprockets will prevent this and will increase the number of discrete gear ratios. In addition, if the chain skips over a sprocket, it will cause discomfort in shifting.
Choosing the correct size of sprockets is essential for cycling. Larger sprockets are usually necessary for road bikes. Likewise, a road bike will have larger gears than a gravel bike. Larger gears will help the cyclist accelerate more smoothly and ensure a smoother ride.
Using a chain calculator can help you determine the proper size of sprockets for your bike. You can also use a chain length calculator to determine the correct chain length. This calculator uses the distance between the sprockets to calculate chain length. However, it is important to note that it is not possible to calculate the length of a chain with a single sprocket.
The size of the sprocket must be in proportion to the length of the chain. It can be controlled by either adjusting the center of the sprocket or moving it to the proper position. The center of rotation of the sprocket is defined by the chosen geometry reference.
The report covers global and regional sales of sprockets. It also contains information on competitive dynamics and market concentration status. Moreover, the report includes detailed information about the manufacturers of sprockets. The study also includes regional and global market forecasts. It also provides a detailed breakdown of sales by type, application, and region.
When choosing the right size of sprockets, remember to take measurements and do some arithmetic. For example, a smaller countershaft sprocket will improve low-speed acceleration, while a larger rear sprocket will improve fuel mileage. In addition, it is recommended that you use the reverse sprocket size if you’re going to be riding on long highways.
Maintenance of sprockets
Proper maintenance of sprockets and chains is crucial to the functioning of your bike. It is important to avoid overstretching them. If this happens, they will not fit properly and will require replacement. It is also important to prevent the kinks in your chain to reduce the amount of stress on your sprockets.
If you are unsure of the state of your sprockets and chains, you can replace them with a new chain and a new sprocket. If you notice that a chain is squeezing between the rear sprocket, it is time to replace the sprocket.
Proper maintenance of sprockets and chains involves cleaning and lubrication. Regular cleaning and lubrication can prevent damage and extend the life cycle of these parts. Proper lubrication will also ensure their smooth operation and minimize the noise. Regardless of whether your sprockets or chains are new or used, lubrication should be carried out at regular intervals to extend their useful life cycle.
Proper alignment of the sprockets and chains will ensure the most efficient performance and reliability. If you regularly change your chain and sprockets, you can prolong the life of these components and avoid costly repairs. Make sure you change the sprockets and chains only with professional mechanics. Always follow the instructions of the motorcycle manufacturer.
Proper maintenance of sprockets and chains is important to prevent premature sprocket replacement. Changing the sprocket too often can result in poor meshing, accelerating wear and tear of the new sprockets. When changing the sprocket, it is essential to turn the worn surface over before you install the new one.
It is important to follow the instructions and warning signs for proper maintenance of sprockets and chains. The safety of the workers and the environment should be prioritized. Follow the instructions of the manufacturer and avoid dangerous situations. It is essential not to anneal or electroplate the chain parts.
Proper lubrication is also vital. Use a non-petroleum based cleaner to clean the chain thoroughly and then apply lubricant. Avoid using engine oil as it is more viscous and cannot protect the chain against water.
editor by CX 2023-05-15
China 100% Quality Guarantee High Precision Split Plastic Chain Sprockets For Conveying Machine dirt bike sprocket
Error:获取session失败，
How to choose a sprocket in CZPT
Sprocket is one of CZPT mechanical villagers. It can be found at levels 50, 55, 60 and 65. Like other mechanical villagers, it has a metallic texture and occasionally makes mechanical sounds when moving. It prefers green/orange and active/simple style colors.
Pitch sprocket
When choosing a pitch sprocket, you need to consider several factors, including the pitch diameter. This affects the torque applied to the shaft and the length of the moment arm. Additionally, incorrect pitch can affect belt life and wear. The pitch diameter should be measured by wrapping the belt around the sprocket at a 180-degree angle to the rod head. You can also consult engineering guidelines and product sheets to determine proper spacing.
The pitch diameter of a sprocket is the distance from the center of the pin to the next pin in the chain. The pitch diameter also determines the size of the sprocket teeth. The larger the pitch, the larger the teeth on the sprocket.
The diameter of the pitch sprocket depends on the type of bike. If you have an older bike, you should choose a sprocket with a diameter closer to the hub. If your bike has a smaller diameter rim, you can choose a sprocket with a smaller diameter and larger caliper. In addition to the caliper diameter, you should also consider the hub diameter.
Proper pitch sprockets can last longer. They are made with hardened teeth to increase their longevity and durability. You can choose between single-purpose and dual-purpose sprockets. Single-tooth sprockets have one tooth per pitch, while double-tooth sprockets have two teeth per pitch.
A pitch sprocket is a component of a bicycle chain. It prevents the chain from shaking due to uneven load distribution. Plus, it helps the chain stay tight.
three sprockets
Triple sprockets are toothed or cogwheels that move the chain. The pitch circle diameter of the triple sprocket is two and a half inches. Most rear sprockets are made of aluminum. The quality of the aluminum sheet used to make the sprocket varies from manufacturer to manufacturer. However, CZPT only uses the best aluminium sheets on the market. The sprockets are then shaped on a hobbing machine to ensure a perfect fit with the chain. The final anodizing process improves durability and adds personalization. The manufacturing process of CZPT is a quality control process with an uncompromising commitment to perfection.
Cone lock sprocket
Taper lock sprockets are one of several types of sprockets. It has openings in flanges and tapers, making it ideal for a variety of applications. These sprockets also have the advantage of being easy to install and remove. These sprockets are also available in pre-drilled models that are pre-drilled to fit the shaft diameter. This allows for easier installation and improved alignment. Also, you can replace the sprockets without replacing the entire gear train.
These sprockets have flame hardened teeth for extended chain and sprocket life. They also help reduce drive noise. They are available in a variety of sizes, including duplex and triplex. In addition to being made of high-quality steel, they are also available in cast iron and metric models.
Quick release sprocket
There are several different styles of quick disconnect sprockets. Typically, they come with a 2″ hole and are compatible with various welds on the hub. The Quick Disconnect (QD) style is a special style with a split design on the hub and use of torque bolts to make it easier to install. This type of sprocket is very popular in the power transmission industry.
Irregular sprocket
Idler gears are small gears that run on the chain. This sprocket can be used for a variety of purposes and is available in a variety of configurations. Its most common configuration is a ball bearing, pre-lubricated and sealed against moisture. Other idler sprockets have needle bearings, which are more stable and can handle higher capacities. Bronze bearings are another option as they have no moving parts.
editor by Cx 2023-04-26
China 0.81.01.21.52.03.04.0mm Thickness Stainless Steel Unpowered Knurling Roller For Wrapping Machine did chain and sprocket kit
Error:获取session失败，
What you need to know about sprockets
If you are interested in bicycles or mechanical parts, you may be interested in learning more about Sprockets. There are several types to choose from, each with their own advantages and disadvantages. Here are some details about the different types. Among other things, you may want to consider their spacing, holes and teeth.
Various types of sprockets
There are several types of sprockets, each with their own advantages and disadvantages. Generally, sprockets are selected based on their pitch, which is the distance from the center of the needle roller to the sprocket teeth. These two factors are often used together to determine the speed ratio. For example, a 50-tooth drive sprocket produces a 2:1 reduction ratio.
A sprocket is a wheel that meshes with a chain or track to drive the machine. They are different from gears and are usually designed for a specific chain. Choosing the correct type of sprocket will ensure proper performance and minimize maintenance. The accompanying catalog provides specifications for each sprocket.
Sprockets come in many different designs. These include common bores and roller chains. They also have taper and split taper designs. They can also be made to order. Additionally, these sprockets are available with different mounting options. If you’re looking for a chain, you’ll also need to consider size and spacing.
Sprockets are often used in power transmission systems. They are used with roller chains and silent chains. They reduce speed in a similar way to gears. However, sprockets are designed with high friction surfaces that will wear out quickly unless lubricated. This is why sprockets are usually made of steel, although they can also be made of plastic.
The most common type of sprocket is the roller sprocket. This type of sprocket is commonly used in drivetrains because it runs on a series of pins and rollers that create play between the teeth of the sprocket. They have high tensile strength and are usually made of cast iron or graded stainless steel.
Another type of sprocket is the engineered sprocket, which is stronger and more durable than power transmission sprockets. They are also designed to replace worn teeth without removing the conveyor chain. So if you’re planning to buy a new sprocket, read the manual carefully and make sure you choose the one that best meets your needs.
Different types of sprockets have different pitches and sprocket lengths. For example, chains with large pitch diameters require sprockets with large teeth. Conversely, a chain with a shorter pitch will require smaller sprockets and smaller teeth. Likewise, the pitch of the sprocket and its bore also affects the size of the drive shaft. Knowing the diameter of the drive shaft before buying will ensure you choose the correct sprocket for the job at hand.
teeth
There are many factors that determine the length and shape of a sprocket. The number of teeth on the sprocket is a consideration. The higher the number of teeth, the longer the life of the sprocket. Also, the higher the number, the better the wear resistance of the sprocket. Most sprockets have 17 teeth, but they can have more or less. Choosing the correct number of teeth for a sprocket will greatly increase the life of the sprocket and chain. The teeth are usually made of the same material as the sprockets, but there are some removable options as well. Another option is to harden the teeth of the sprocket, which will greatly increase the life of the sprocket. This process is often called induction hardening
While sprockets are sometimes made of metal, some are made of plastic or reinforced plastic. The design of the sprocket is similar to the design of the gear, but it is completely different. While they both have a wheel-like shape, the only difference between them is how they interact with different types of chains. In most cases, the sprocket and chain work together, similar to a bicycle chain assembly.
To determine the correct sprocket size, you need to know the size of the drive shaft, which will determine the size of the teeth. For example, a chain with a 3.5 pitch diameter needs a chainring with large teeth, while a chainring with a smaller pitch needs a chainring with small teeth. Pitch diameter or teeth per inch and bore (the hole through which the center of the sprocket passes through the drive shaft) are the two most important factors in determining sprocket size.
Hole
Each spring has two diameters – the shaft diameter and the spring bore. These measurements are important for spring assemblies and cavities. They usually hold a certain tolerance, depending on the customer’s tolerance requirements. Spring manufacturers typically design clearances according to standard manufacturing practices and recommend keeping bore and shaft diameters within a certain tolerance type.
asphalt
Pitch is a property of a peak frequency that reflects its relative position in frequency space. The spacing of spikes can be measured using a method called neural coding. During this process, CF builds and indexes a series of single-fiber models. Each model predicts the rate response of the AN to any stimulus. These models have no free parameters and are used to find the excitation parameters that produce the most similar measurement curves.
In the past, baseball pitchers used spiked curves to throw harder knives. This type of curveball is similar to a fastball, but with a sharper hit. The resulting speed allows pitchers to throw harder knives. While it’s not a traditional curveball, it can help pitchers improve their QOP score by reducing the time it takes to complete a pitch.
In addition to estimating the pitch, these studies show that the phase relationship between the three harmonics has little effect on the pitch estimation for the pooled interval distribution. This finding is consistent with psychophysical observations of pitch-phase invariance. However, the phase relationship between unresolved and resolved harmonics may have a greater effect on pitch saliency.
editor by CX 2023-04-23