China high quality MMS Stainless Steel Metal Products Sprocket Car Wheel Gear

Product Description

Q1: What information will be highly appreciated for a quotation?

A: It will be preferred if you can offer us the drawings, heat treatment and surface treatment requirements, required quantity, quoted currency (USD or EUR), or samples.

Q2: Are you a trading company or factory?

A: CZPT is a factory wholesaler located in ZheJiang .

Q3: What is your terms of payment?

A: T/T 30% in advance, and 70% before shipment. We’ll show you the photos of the products and packages before you pay the balance.

Q4: Do you test all your goods before delivery?

A: Yes, CZPT has adopted a strict quality management system and all the items will be inspected according to the inspection instruction with good inspection records.

Q5: Is there any customer that has assessed your quality management system?

A:Yes, CZPT has passed the audit of many customers, such as Mitsubishi, CLAAS, Kardex and so on.

Q6: How does your company ensure the quality of the raw material?

A: The steels are purchased from our domestic CZPT steel mills. After receiving the raw material, the steel will be inspected by spectrograph imported from Germany. Besides, the CZPT number of steel will be well-managed in our ERP system to ensure the traceablity of our products.

Q7: How do you ensure the high quality of products?

A: With integral manufacturing processes, a strict quality control system and imported machines, we can manufacture high-quality products.

Q8: What are your terms of delivery?

A: EXW, FOB China Port.

Q9: How about your lead time?

A: Normally it will take 45 days after receiving your advance payment. The specific lead time depends on the items and the quantity of your order.

Q10:T/T payment Minimum order quantity:

d (Outside Diameter) MOQ
d≤50mm 500 PCS
50mm<d≤150mm 200 PCS
150mm<d≤300mm 50 PCS
300mm<d≤500mm 30 PCS
 

Our brand

GUARDX

Product

sprocket

Sprocket  Material

carbon steel,stainless steel C45/SUS304/Q235/C20/C35/Q345/16MnCr5/20CrMo/35CrMo/40Cr/42CrMo/50CrV

Teeth

9T-120T

Sprocket Size

DIN8196/JIS1802/GB1243

Processing

forging, hobbing, precision machining, heat treatment, surface treatment

OEM

SCS offers OEM service

Machining  Equipment

Air hammer//electric screw press, imported vertical and horizontal CNC lathe, imported machining center, CNC tapping center, CNC hobbing machine, CNC cylindrical grinder , welding machines, vertical and horizontal hydraulic broaching machine. automatic production lines of high-power CNC heat treatment.

Heat Treatment

Normalizing/quenching and tempering/ carburizing and quenching
/salt bath quenching/vacuum quenching/subzero treatment/liquid nitriding/gas nitriding/carbonnitriding/ QPQ treatment/high-frequency quenching.

Surface  Treatment

Zinc plated, non-chromate dacromet treatment,chromium plated, black oxide treatment, phosphorization, anodic oxidation, nickel plated

application

cover a wide range of sector including agriculture machinery, logistics warehousing,garage,food Machinery,escalator and so on.

packing

the sprocket are packed in plywood case lined with corrugated paperboard or according to customers requirement.

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After-sales Service: One Year
Warranty: One Year
Condition: New
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

sprocket gear

How do I calculate the required torque for a sprocket gear setup?

Calculating the required torque for a sprocket gear setup involves considering several factors that influence the torque demand in the system. Here’s a step-by-step guide on how to calculate the required torque:

Step 1: Determine the Load: Identify the load or resistance that the sprocket gear setup needs to overcome. This could be the weight of the object being lifted, the force required to move a conveyor belt, or any other application-specific load.

Step 2: Calculate the Torque to Overcome Friction: The sprocket gear system experiences friction losses that must be accounted for in the torque calculation. Frictional torque can be estimated based on the type of bearings used, lubrication, and other factors.

Step 3: Account for Efficiency: No mechanical system is 100% efficient, and some power will be lost due to factors like friction and heat. Take the system’s efficiency into account when calculating the required torque.

Step 4: Determine Speed and Angular Velocity: The speed at which the sprocket gear system operates and the angular velocity of the driven sprocket are essential for torque calculation.

Step 5: Use the Torque Calculation Formula: The torque (T) required to drive the sprocket gear system can be calculated using the formula:

T = (Load × Distance) ÷ (2π × Speed)

Where:

Load = Load or resistance on the system (in Newtons, N)

Distance = Radius or effective radius of the driven sprocket (in meters, m)

Speed = Angular speed of the driven sprocket (in radians per second, rad/s)

Step 6: Apply Safety Factor: In real-world applications, it’s essential to apply a safety factor to the calculated torque to account for unexpected overloads or variations in the system’s performance.

Step 7: Select the Motor or Power Source: Once you have the calculated required torque, choose a motor or power source that can deliver the necessary torque while considering factors like the motor’s torque-speed curve and duty cycle.

Keep in mind that sprocket gear systems might have multiple stages with different gear ratios, so the torque calculation might vary for each stage. Additionally, consult with a mechanical engineer or specialist for critical applications or complex setups to ensure accurate torque calculations.

sprocket gear

How do I prevent chain elongation in a sprocket gear system?

Preventing chain elongation is essential to maintain the efficiency and longevity of a sprocket gear system. Chain elongation occurs over time due to wear and stretch in the chain, leading to a change in pitch length and improper engagement with the sprocket teeth. Here are some measures to prevent chain elongation:

1. Proper Lubrication: Regular and adequate lubrication of the chain is crucial to reduce friction and wear between the chain’s components. Lubricants also help prevent corrosion and reduce the chances of chain elongation.

2. Correct Tension: Maintaining the correct chain tension is vital to prevent excessive stress and elongation. Too much tension can accelerate wear, while too little tension can lead to slippage and increased elongation. Follow the manufacturer’s guidelines for proper tensioning.

3. Quality Chain: Invest in high-quality chains that are designed to resist elongation and offer better wear resistance. High-strength chains with heat-treated components are more resistant to elongation.

4. Proper Alignment: Ensure the sprockets are properly aligned to minimize lateral forces on the chain. Misalignment can cause uneven wear and accelerated elongation.

5. Regular Inspection: Perform routine inspections of the sprocket gear system to check for signs of wear, elongation, or any other issues. Address any problems promptly to prevent further damage.

6. Replace Worn Components: As the chain and sprockets wear over time, replace them when they reach their wear limits. Continuing to use worn components can accelerate elongation and lead to premature failure.

7. Avoid Overloading: Operating the sprocket gear system within its designed load capacity will help minimize stress on the chain, reducing the chances of elongation.

8. Environmental Considerations: In harsh or abrasive environments, protective measures like covers or guards can help prevent contaminants from accelerating chain wear and elongation.

By implementing these preventive measures, you can significantly reduce the risk of chain elongation and ensure a longer and more reliable service life for your sprocket gear system.

sprocket gear

What are the common problems faced with sprocket gears and how to troubleshoot them?

Sprocket gears, like any mechanical components, can encounter various issues during their operation. Some common problems and their troubleshooting approaches are as follows:

  • 1. Excessive Wear: Over time, sprocket gears may wear down due to friction and load. This can lead to poor performance and affect the overall efficiency of the system.
  • Troubleshooting: Regularly inspect the sprocket gears for signs of wear. If wear is detected, consider replacing the worn-out gears with new ones. Lubrication can also help reduce wear and prolong the lifespan of the gears.
  • 2. Misalignment: Improper alignment between the sprocket gear and the chain or other components can cause uneven wear and noise.
  • Troubleshooting: Check the alignment of the sprocket gear with the chain or other mating components. Adjust and realign the gears if necessary to ensure proper alignment.
  • 3. Chain Skipping: Chain skipping occurs when the chain fails to engage properly with the sprocket teeth, causing jerky motion and potential damage to the chain.
  • Troubleshooting: Check for any misalignment or excessive wear that may be causing the chain to skip. Replace any worn-out components and ensure proper tension in the chain to prevent skipping.
  • 4. Noise and Vibration: Excessive noise and vibration during operation can indicate issues with the sprocket gear system.
  • Troubleshooting: Inspect the gears for wear, misalignment, or damage that could be causing the noise and vibration. Proper lubrication and alignment can often help reduce noise and vibration levels.
  • 5. Fatigue Failure: Sprocket gears can fail due to material fatigue, especially if subjected to high loads and stress.
  • Troubleshooting: Select sprocket gears made from high-quality materials and appropriate strength to handle the application’s load. Regularly inspect for signs of fatigue, such as cracks or deformations, and replace any compromised gears.

It is essential to perform regular maintenance, including lubrication, alignment checks, and visual inspections, to prevent and address these common issues. Early detection and timely troubleshooting can significantly extend the lifespan and performance of sprocket gears in a mechanical system.

China high quality MMS Stainless Steel Metal Products Sprocket Car Wheel Gear  China high quality MMS Stainless Steel Metal Products Sprocket Car Wheel Gear
editor by CX 2024-04-10