Tag Archives: gear system

China manufacturer Lift System Hydraulic Sprocket Wheel Portable Drive Worm Gear for Gearbox Turbo Reducer

Product Description

Lift System Hydraulic Sprocket Wheel Portable Drive Worm Gear For Gearbox Turbo Reducer
Product Description
Hyton provides one-stop solution service for your metallurgical equipment spare parts, currently we produce rolling mill rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.Gear rack is a rotating machine part with cut teeth, or cogs, which mesh with another toothed part in order to transmit torque. It includes spur gear, helical gear, skew gear, bevel gear, spiral bevel gear and so on. It is widely used for all kinds of machinery equipment.

Product Name Worm Gear
Material C45, 40Cr, 20CrMnTi, 42CrMo, Copper, Stainless steel
Tolerance 0.001mm – 0.01mm – 0.1mm
Tooth Hardness 50-60 HRC
Length Customized
Processing Forging, Machining, Hobbing, Milling, Shaving, Grinding, Heat treatment
Inspection Material Report, Dimensions Checking Report, Hardness Report
Payment L/C, Western Union, D/P, D/A, T/T, MoneyGram
Lead Time 4 weeks

Company Profile
HangZhou CZPT Heavy Industry Technology Development Co., Ltd. is a leading enterprise in the wear-resistant casting of large engineering machinery and the forging of large equipment parts located in the New Material Industrial Park, Xihu (West Lake) Dis. High-Tech Zone, HangZhou City, the company covers an area of 90 Square kilometer and currently has more than 300 employees. The company is equipped with lost molding production line and lost casting production line imported from FATA Company in Italy, Inductotherm Vacuum Degassing Furnace(USA), Foseco Casting Technology(U.K), SPECTRO Spectrometer (Germany), the currently most advanced ZZ418A vertical parting flaskless shoot squeeze molding machine Disa production line, horizontal molding line and self-control lost casting production line in China, the most advanced sand treatment system in China. With 3 gas trolley heat treatment CZPT and pusher-type CZPT full-automatic heat treatment production lines, the company can annually produce 30,000 tons of various wear-resisting castings and metallurgical equipment forging parts.

Manufacturing Technique

Packing and Shipping
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided. After goods well packaged, we need only 1 day ship goods to ZheJiang port, which means that most of the spare parts you bought from Hyton, it will get your port within 45 days all around the world if shipment by sea.

Our Advantages
1)Your inquiry related to our product & price will be rapidly.
2) Well trained & experienced staff are to answer all your inquiries in English of course.
3) Your business relationship with us will be confidential to any third party.
4) One stop purchase service: extensive rang of products for qualified offering.
5) We response to client’s inquiry within 12 hours.

FAQ
1.Q: What kind of products do you make?
A: We specialize in metallurgical equipment casting and forging parts, such as forging rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.

2.Q: What kind of material do you offer?
A: High manganese steel, high chrome iron, alloy steel, low carbon steel, medium carbon steel, Stainless Steel and etc.

3.Q: What is your time of delivery?
A: Our lead time is generally 2-4 weeks for casting parts and shipping time is about 2-4 weeks.

4.Q: How to test your quality?
A: We will show you material inspection and measurement inspection after fininsh the goods, at the same time, we will give you the life time guarantee letter after shipping the goods. The best suggestion to all the customer who may interest our product-Test 2 set first, all the good business relationship all from test and trust. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel

sprocket gear

How do you maintain and inspect sprocket gears for wear and damage?

Maintaining and inspecting sprocket gears is essential to ensure their optimal performance and prevent costly breakdowns. Here are the steps for proper maintenance and inspection of sprocket gears:

1. Lubrication: Regularly lubricate the sprocket gears to reduce friction and wear between the teeth. Use the appropriate lubricant recommended by the manufacturer and follow the lubrication schedule to ensure smooth operation.

2. Cleaning: Keep the sprocket gears clean from debris, dirt, and contaminants that can accelerate wear. Use a brush or compressed air to remove any buildup on the gears.

3. Alignment: Check the alignment of the sprocket gears regularly. Misalignment can cause uneven wear on the teeth and reduce the lifespan of the gears. Make necessary adjustments to ensure proper alignment.

4. Tension: If the sprocket gear is used with a chain, maintain the correct tension of the chain. Too much tension can lead to excessive wear, while too little tension can cause the chain to skip or come off the sprocket.

5. Inspect Teeth: Examine the teeth of the sprocket gear for signs of wear, pitting, or chipping. Worn-out teeth can lead to poor engagement with the chain or other mating gears.

6. Check Teeth Profile: Ensure that the teeth profile is intact and free from any damage. A damaged tooth profile can result in noisy operation and reduced efficiency.

7. Measure Teeth Thickness: Measure the thickness of the teeth regularly to detect any abnormal wear. If the teeth become too thin, the sprocket gear should be replaced.

8. Replace Worn-out Gears: If you notice significant wear or damage during the inspection, replace the sprocket gear immediately. Continuing to use worn-out gears can lead to more extensive damage and potential failure.

9. Monitor Operating Conditions: Keep track of the operating conditions of the machinery. Extreme conditions such as high loads, excessive speeds, or harsh environments can accelerate wear on sprocket gears.

10. Regular Maintenance Schedule: Create a maintenance schedule for inspecting and servicing the sprocket gears. The frequency of inspections may vary based on the operating conditions, but it is generally recommended to inspect them at least once every three months.

By following these maintenance and inspection practices, you can prolong the life of sprocket gears, minimize downtime, and ensure the safe and efficient operation of the machinery they are a part of.

sprocket gear

What are the best practices for cleaning and maintaining sprocket gears?

Proper cleaning and maintenance are essential for ensuring the longevity and efficient performance of sprocket gears. Here are the best practices for cleaning and maintaining sprocket gears:

1. Regular Inspection: Conduct routine visual inspections to check for signs of wear, damage, or misalignment. Detecting and addressing issues early can prevent further damage and extend the sprocket gear’s lifespan.

2. Cleaning: Clean the sprocket gears regularly to remove dirt, debris, and contaminants that can accelerate wear. Use a soft brush or cloth to clean the sprocket teeth and the surrounding areas.

3. Avoid Harsh Chemicals: When cleaning sprocket gears, avoid using harsh chemicals or solvents that can damage the surface finish or compromise the material’s integrity. Stick to recommended cleaning agents by the manufacturer.

4. Lubrication: Proper lubrication is crucial to reducing friction and wear between the sprocket teeth and the chain. Use high-quality lubricants suitable for the specific application and follow the manufacturer’s recommendations for lubrication intervals.

5. Correct Tension: Maintain the correct chain tension to prevent excessive wear on both the sprocket and the chain. Ensure the chain is not too loose or too tight, as both conditions can cause premature wear.

6. Alignment: Check and maintain proper alignment between the sprocket gear and the chain. Misalignment can cause uneven wear and premature failure.

7. Material Selection: Choose sprocket gears made from high-quality and durable materials that are suitable for the specific operating conditions of the application.

8. Overload Prevention: Operate sprocket gears within their recommended load-carrying capacity to prevent premature wear and failure.

9. Temperature Considerations: Be mindful of the operating temperature range of the sprocket gear material. Extreme temperatures can affect the material’s properties and lead to accelerated wear.

10. Regular Maintenance: Establish a regular maintenance schedule to inspect, clean, and lubricate the sprocket gears. Replace any worn or damaged components promptly.

By following these best practices for cleaning and maintaining sprocket gears, you can maximize their lifespan, reduce downtime, and optimize the performance of mechanical systems that utilize them.

sprocket gear

How do you select the right size and pitch of a sprocket gear for a specific application?

Choosing the correct size and pitch of a sprocket gear is crucial to ensure optimal performance and efficiency in a specific application. Here’s a step-by-step guide to help you make the right selection:

  1. Identify the Application Requirements: Understand the specific requirements of your application, including the desired speed, torque, power transmission, and operating conditions.
  2. Calculate the Gear Ratio: Determine the gear ratio required for your application. The gear ratio is the ratio of the number of teeth between the driving and driven sprockets and determines the speed and torque relationship between them.
  3. Consider the Pitch: The pitch of a sprocket refers to the distance between the centers of adjacent teeth. It is essential to choose sprockets with the same pitch as the chain or belt you plan to use in your transmission system.
  4. Choose the Number of Teeth: Once you have the gear ratio and pitch, calculate the number of teeth for both the driving and driven sprockets. The number of teeth affects the speed and torque characteristics of the transmission system.
  5. Verify Shaft Compatibility: Ensure that the sprocket gear’s bore size matches the diameter of your application’s input and output shafts.
  6. Consider Material and Strength: Select sprocket gears made from materials suitable for your application’s operating conditions. For heavy-duty applications, choose sprockets with high strength and wear resistance.
  7. Check Center Distance: Verify the center distance between the driving and driven sprockets to ensure proper chain or belt tension and alignment.
  8. Review Manufacturer Recommendations: Manufacturers often provide guidelines and specifications for their sprocket gears. Review their recommendations and consult with experts if necessary.
  9. Perform Regular Maintenance: Once the sprocket gear is installed, conduct regular maintenance, including lubrication and inspection, to ensure longevity and optimal performance.

Choosing the right size and pitch of a sprocket gear requires careful consideration of various factors to meet the specific needs of your application. By following these steps and consulting with experts when needed, you can select the most suitable sprocket gear for your mechanical system.

China manufacturer Lift System Hydraulic Sprocket Wheel Portable Drive Worm Gear for Gearbox Turbo Reducer  China manufacturer Lift System Hydraulic Sprocket Wheel Portable Drive Worm Gear for Gearbox Turbo Reducer
editor by Dream 2024-05-09

China Best Sales OE A2760503900 Car Engine System Spare Auto Parts Vvt Sprocket Gear Ar 6.4 Camshaft Adjuster for Mercedes Benz M276 New

Product Description

 

Product Description

 

Model No. SJ-BZ17-VVT Applicable Car Model For Mercedes BENZ
OEM No. A2760503900
A2760501800
A2760501847
Specification Engine model M276(New)
Transport Package Carton Package Lead Time 30 Days
HS Code 8708999990 Production Capacity 800000 Sits Per Year

Company Profile

    Our Factory was established in 2015,located in HangZhou City, ZHangZhoug province, near the ZheJiang port HangZhou port.
   As a supplier of OEM&ODM, we specialized in the production of automotive timing engine system. Our main product is timing chain kit, including timing chain, timing guide, timing sprocket and timing tensioner.         Our main market is Southeast Asia, Europe, North America and Middle East. We have auto parts industry experience over 8 years and individual sales department with 7 peoples for customer service. We are professional and responsible
   Welcome to visit our factory!

 

 

Factory Workshop&Office

 

 

 

Exhibition Shows

 

FAQ

Q1.Can you customize and design as the clients’ requirement?
A1: Yes,we can do OEM & ODM

Q2.How long is the warranty of your products?
A2: Normally 2 year or 24 months whichever occurs first.

Q3.Can you produce the products labeled with the client’s brand?
A3: With the authorization of the brand, we can OEM for our clients.

Q4.Can i buy the products directly on the website without asking customer service ?
A4: The price of the products is for reference only. Please consult the customer service for details. The products without communication will not be delivered.

Q5.What payment terms do you accept?
A5: On T/T term 30% down payment is required in advance,and 70% balance shall be settled before shipment. We’ll show you the photos of the products and packages before you pay the balance.

Q6.Delivery time?
A6: Standard hot-sell products are always in stock. The production period for Customizing products is 20-30 days depends on order quantity.

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Nonstandard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Lead Time: 30 Days After Advance Payment
Transport Package: Carton Package
Trademark: SJP
Origin: China
Samples:
US$ 60/Piece
1 Piece(Min.Order)

|
Request Sample

sprocket gear

How do I properly install and align sprocket gears?

Proper installation and alignment of sprocket gears are crucial to ensure smooth and efficient power transmission and to prevent premature wear. Here are the steps to properly install and align sprocket gears:

1. Gather the Required Tools:

Before starting the installation process, gather all the necessary tools, including a torque wrench, measuring tools (calipers or micrometers), leveling tools, and alignment tools.

2. Clean the Components:

Thoroughly clean the sprocket gears and the shafts on which they will be mounted. Remove any dirt, debris, or old lubricant to ensure proper contact between the components.

3. Check for Damage:

Inspect the sprocket gears for any signs of damage, wear, or deformation. If any issues are found, replace the damaged components before proceeding.

4. Ensure Proper Fit:

Ensure that the bore diameter of the sprocket gear matches the diameter of the shaft on which it will be mounted. The fit should be neither too loose nor too tight, and the keyway (if present) should align properly with the key on the shaft.

5. Align Sprocket Gears:

For chain and sprocket systems, align the sprocket gears precisely with each other. The teeth of the driving and driven sprockets should mesh smoothly with the chain. For belt drive systems, ensure the sprocket gears align with each other and the belt tracks properly within the sprockets.

6. Check Axial Alignment:

Ensure that the sprocket gears are axially aligned with each other and perpendicular to their respective shafts. Any misalignment can cause premature wear and noise during operation.

7. Set Tension:

If using a chain and sprocket system, adjust the tension of the chain to the manufacturer’s specifications. Proper tension ensures optimal power transmission and extends the life of both the chain and sprocket gears.

8. Lubricate:

Apply the appropriate lubricant to the sprocket gear teeth and the chain or belt as required. Lubrication reduces friction, heat, and wear during operation.

9. Torque Fasteners:

If the sprocket gears are held in place with fasteners (such as set screws or bolts), torque them to the recommended specifications. This ensures that the sprocket gears are securely attached to the shafts and will not slip during operation.

10. Perform a Trial Run:

After installation, run the system at low speed and observe its performance. Check for any unusual noise, vibration, or misalignment. If any issues are detected, stop the system immediately and address the problem.

Following these steps will help ensure that the sprocket gears are properly installed and aligned, leading to reliable and efficient power transmission in your mechanical system.

sprocket gear

How do I extend the lifespan of sprocket gears?

Extending the lifespan of sprocket gears is crucial to ensure the long-term efficiency and reliability of mechanical systems where they are employed. Proper maintenance and care can significantly contribute to prolonging the lifespan of sprocket gears:

1. Lubrication: Regular and proper lubrication is essential to reduce friction and wear between the sprocket teeth and the chain. Use high-quality lubricants suitable for the specific application and follow the manufacturer’s recommendations for lubrication intervals.

2. Correct Tension: Maintaining the correct chain tension is vital to prevent excessive wear on both the sprocket and the chain. Too much tension can cause premature wear, while too little tension can result in chain slippage and increased wear on the sprocket teeth.

3. Regular Inspection: Conduct routine visual inspections to check for signs of wear, damage, or misalignment. Detecting and addressing issues early can prevent further damage and extend the sprocket gear’s lifespan.

4. Cleaning: Keep the sprocket gears clean and free from debris and contaminants that can accelerate wear. Regularly clean the sprocket and chain using appropriate cleaning agents and methods.

5. Proper Alignment: Ensure proper alignment between the sprocket gear and the chain to distribute the load evenly across the teeth. Misalignment can cause uneven wear and premature failure.

6. Material Selection: Choose high-quality sprocket gears made from durable and wear-resistant materials that are suitable for the application’s specific operating conditions.

7. Avoid Overloading: Operating sprocket gears within their recommended load-carrying capacity helps prevent premature wear and failure.

8. Temperature Considerations: Be mindful of the operating temperature range of the sprocket gear material. Extreme temperatures can affect the material’s properties and lead to accelerated wear.

9. Regular Maintenance: Establish a regular maintenance schedule to inspect, clean, and lubricate the sprocket gears. Replace any worn or damaged components promptly.

10. Proper Storage: Store spare sprocket gears in a clean, dry, and controlled environment to prevent corrosion or damage before installation.

By following these practices and paying attention to the sprocket gear’s condition, you can extend its lifespan and optimize the performance of mechanical systems that rely on them.

sprocket gear

What are the advantages of using a sprocket gear over other types of gears?

Sprocket gears offer several advantages over other types of gears, making them a popular choice in various mechanical systems and power transmission applications. Here are the key advantages:

  1. Efficient Power Transmission: Sprocket gears, when used with chains or belts, provide an efficient means of power transmission over long distances. The engagement of teeth in a sprocket gear and the chain or belt ensures a positive drive, minimizing power losses and maximizing efficiency.
  2. High Gear Ratios: Sprocket gears can achieve high gear ratios in a compact design, allowing for significant speed reduction or amplification. This makes them suitable for applications that require precise speed control and torque conversion.
  3. Simple and Cost-Effective: Sprocket gears are relatively simple in design, making them cost-effective to manufacture and maintain. They consist of a circular disc with teeth around the circumference, which can be readily machined or cast.
  4. Easy Installation and Replacement: Sprocket gears are easy to install and replace, especially in chain-driven systems. Changing a sprocket gear requires minimal downtime, making maintenance and repairs more convenient.
  5. Flexible Design Options: Sprocket gears come in various sizes, tooth profiles, and materials, providing flexibility in design to suit different applications. They can be custom-made to match specific requirements.
  6. High Load Capacity: Sprocket gears, particularly those made from durable materials, can handle high loads and transmit significant power without experiencing premature wear or failure.
  7. Quiet and Smooth Operation: When paired with well-lubricated chains or belts, sprocket gear systems can operate quietly and smoothly, reducing noise and vibration levels in the mechanical system.
  8. Wide Range of Applications: Sprocket gears find applications in various industries, including automotive, machinery, robotics, agricultural equipment, and more. They are suitable for both heavy-duty and light-duty systems.
  9. Excellent for High-Speed Applications: In high-speed applications, sprocket gears offer reliable performance with minimal heat generation due to their positive engagement with chains or belts.

While sprocket gears offer numerous advantages, their selection should consider specific application requirements, load conditions, operating environment, and other factors to ensure optimal performance and longevity.

China Best Sales OE A2760503900 Car Engine System Spare Auto Parts Vvt Sprocket Gear Ar 6.4 Camshaft Adjuster for Mercedes Benz M276 New  China Best Sales OE A2760503900 Car Engine System Spare Auto Parts Vvt Sprocket Gear Ar 6.4 Camshaft Adjuster for Mercedes Benz M276 New
editor by CX 2024-01-11

China Straight Toothed Bevel Gear Used for Steering System with ce certificate top quality Good price

Product Description

Straight toothed Bevel Equipment used for Steering Program

1.Description

No. Product Description
one Name Straight Bevel Gear
2 Dimension Products can be CZPT ized.
three Material 45#Steel,20CrMnTi,40Cr,20CrNiMo,20MnCr5,GCR15SiMn,42CrMo,2Cr13stainless steel,Nylon,Bakelite,Copper,Aluminium.and many others
4 Production Method The primary process is Equipment Milling and Equipment Shaping, Picking generation process in accordance to the diverse products.
5 Heat Treatment Carburizing and quenching ,Higher-frequency quenching,Nitriding, Hardening and tempering, Choosing warmth treatment in accordance to the distinct supplies.
six Screening Gear Rockwell hardness tester 500RA, Double mesh instrument High definition-200B & 3102,Gear measurement center instrument CNC3906T and other CZPT precision detection equipments
7 Certification GB/T19001-2016/ISO9001:2015
8 Utilization Utilized in printing equipment, cleaning equipment, health-related equipment, garden equipment, development device, electrical vehicle, valve, forklift, transportation gear and CZPT equipment reducers.etc
nine Bundle According to CZPT er’s request

2. Photos

three. Order method
a. You seng us drawing or sample.
b. We method scheme and quotation for your items.
c. We make the sample and deliver it to you soon after you  confirmed our design.
d. You confirm the sample then place an order and pay us 50% deposit.
e. We start producing.
f. When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers. 
g.Trade is carried out, thank you!

 

Loafer Pulleys: Idler pulleys support information the chain in the application and help lengthy chains grow to be too slack.
China Straight Toothed Bevel Gear Used for Steering System with ce certificate top quality Good price

China Laser Cutting Special Gear for Conveyor System with ce certificate top quality Good price

Solution Description

 Equipment technological info

Product Type M0.5~M12, Z8~eighty. common equipment, or in accordance CZPT er drawing to make.
Substance: Carbon Steel, Brass, Aluminium, Stainless steel, Plastic, POM, Delrin, Titanium Alloy etc.
Process method CNC Turning, milling ,drilling, grinding etc.
Surface finish: Chrome plating, Anodization, Powder coating, blackening, Sand blasting, Brushing & ploshing,Electrophoresis etc.
OEM & ODM Service Obtainable
Design Software Pro/E, Auto CAD, Solid Works 
Trade Terms: FOB,,CIF,EXW
Payment Terms: T/T, L/C, 
Packing:  Foam, Carton, Standard Wooden boxes
Capacity 8,000~1,5000 pcs per month
Delivery  20-30 days after receiving PO
Apps Automotive Parts,hydraulics, compressors,Industrial equipments, transmission parts, etc.
Our services: CNC Machining, Milling, Stamping, Sheet metal fabricating, and Die-Casting

Products demonstrate

Enamel chopping machining

Gear inspection
 

FAQ
 

Q: Are you trading organization or maker ?

A: We are manufacturing unit.

Q: How CZPT is your shipping and delivery time?

A: Normally it is 5-10 days if the merchandise are in stock. or it is 15-20 days if the merchandise are not in inventory, it is in accordance to quantity.

Q: Do you provide samples ? is it totally free or further ?

A: Of course, we could supply the sample for totally free demand but do not pay out the value of freight.

Q: What is your phrases of payment ?

A: Payment 30%TT in CZPT . 70% T/T ahead of shippment 

  
 

Program performance is highly dependent on the interaction of the sprockets, which implies that the sprockets you decide on drive the achievement of your procedure. Make the proper and simple option with ep’s sprockets. Tsubaki supplies chain and sprocket production capabilities. The chain meshes well with the sprockets for prolonged support daily life and trustworthy overall performance. This means long-expression savings and genuine worth for your operations. Reduce maintenance downtime, enhance efficiency and reduce substitution fees
China Laser Cutting Special Gear for Conveyor System with ce certificate top quality Good price