Product Description
| Product Description | ||
| Products | Name | High Precision POM with GF glass fiber Plastic Sprocket Tooth Gear |
| Products category | Injection plastic parts | |
| Material | PP, ABS, PC, ABS+PC, Nylon, delrin (POM), PMMA, AS, PS, PE, PET, PVC, PEEK, etc; GF added material (ABS+GF, PA66+GF, PA666+GF); Rubber like material (TPE, PU, NBR, silicone, NBR+TPE etc) | |
| Size | All size and thickness available. | |
| Shape | capable of all shapes as per drawing | |
| Color | Natural,black,clear (standard clear or high optical clear), semi-transparent, other colors (Pantone code or RAL code, or as per client’s sample). | |
| Surface finishing | Texture (VDI/MT standard, or made to client’s sample), polished (high polish, mirror polish), smooth, painting, powder coating, printing, electroplating etc. | |
| Drawing | 2D or 3D draiwng in any image/picture format is OK | |
| Free sample | Yes | |
| OEM/OEM | Yes | |
| Application | Household, electronics, vehicles, machinery, hospital, cosmetics, Military and Aerospace etc. | |
| Quality certification | ISO 90001:2008, TS16949, FDA, REACH, ROHS, SGS | |
| QC | Every order production will get more than 10 times regular check and 5 fives times random check by our professional QC. Or by Third party appointed by customer | |
| Mold | Molding Process | Injection molding, overmolding. |
| Mould type | Injection plastic mould | |
| Standard | HASCO, DME, MISUMI, JIS, LKM, etc. | |
| Tooling equipment | Lathe,Milling,Grinder,Drill,CNC,EDM,Wire cut machine,Punch machine | |
| Runner | Cold or hot | |
| Gate | Side Gate, Sub Gate, Direct Gate, Hook Gate, Pin Point Gate, etc. | |
| Cavity | Single or Multi cavities | |
| Mould Life | 300,000~1,00,000 times | |
HOW TO GET SOLUTION/QUOTATION FOR YOUR PLASTIC PARTS:
| Order Solution | |
| Order | OEM or ODM welcome. Free sample or slab/button of material for your quality evaluation, mold sample in accordance with drawing for approval of mass production, |
| Payment terms | L/C, T/T, WEST UNION, MONEYGRAM, PAYPAL, ESCROW |
| Lead time | 3~5 weeks for mold production, and 1~2 weeks for mass production |
| Package | As per customer’s favour. Shock-absorbing bags, Cartons, Wooden box, and wooden or plastic pallet, |
| Delivery term | FOB CHINA, CIF destination port, DDP customer’s warehouse/address of goods |
| Shipment | By air mail, by sea, by express like DHL, Fedex, UPS, TNT, EMS |
| Quality Control | Sample approval before order, and QC test report(maybe by third party) before balance. |
PRODUCTION AND EQUIPMENTS:
| EQUIPMENT LIST | ||||
| NAME | SPECIFICATION | BRAND | ORIGINAL PLACE | QUANTITY |
| CNC Machines | Graph 600 | KNUTH | GERMENY | 3 |
| 1370 | KAFO | ZheJiang | 25 | |
| EDM Machines | ZNC450 | BHangZhouNA | ZheJiang | 3 |
| ZNC430 | BHangZhouNA | ZheJiang | 4 | |
| Grinding Machines | ACC-350ST | BESFORD | CHINA | 6 |
| CNC Lathe Machining | L150G-II | OKUMA | CHINA | 3 |
| Wire Cutting Machines | DK7732 | NEW FAST | CHINA | 3 |
| Milling Machine | SHCM-97A | GENTIGER | ZheJiang | 8 |
| Injection Machine | 100T-450T | Haitian | CHINA | 12 |
| CMM Machine | CRT-PA574 | MITUTYO | JAPAN | 1 |
| Hardness Tester | TILO-T60 | MITUTYO | JAPAN | 2 |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | ABS, PVC |
|---|---|
| Application: | Medical, Household, Electronics, Automotive, Agricultural |
| Certification: | Ts16949, RoHS |
| Color: | Black |
| OEM/ODM: | Welcomed |
| File: | Format Auto CAD, Pdf, JPG |
| Customization: |
Available
| Customized Request |
|---|
What safety precautions should be taken when working with sprocket gear assemblies?
Working with sprocket gear assemblies requires adherence to safety guidelines to prevent accidents and injuries. Here are the safety precautions that should be taken:
1. Proper Training: Ensure that all personnel involved in working with sprocket gear assemblies are adequately trained in handling and operating the equipment. Training should cover safety procedures, potential hazards, and proper use of tools.
2. Wear Personal Protective Equipment (PPE): Always wear appropriate PPE, including safety glasses, gloves, and steel-toed boots when working with sprocket gear assemblies. This will protect against any flying debris or accidental contact with moving parts.
3. Lockout/Tagout (LOTO): Before performing any maintenance or inspection on sprocket gear assemblies, follow lockout/tagout procedures to isolate the equipment from its power source. This prevents accidental startup while someone is working on or near the gears.
4. Guarding: Ensure that all sprocket gear assemblies are properly guarded to prevent access to moving parts. Guards should be in place and well-maintained at all times.
5. Inspect Gears Regularly: Regularly inspect sprocket gears for signs of wear, damage, or misalignment. Address any issues promptly to prevent potential hazards.
6. Avoid Loose Clothing and Jewelry: Avoid wearing loose clothing, jewelry, or anything that could get caught in the gears. Tie back long hair to prevent entanglement.
7. Use the Right Tools: Always use the correct tools for the job when working with sprocket gear assemblies. Using improper tools can cause damage to the gears or pose safety risks.
8. Keep the Work Area Clean: Maintain a clean work area around the sprocket gear assembly to prevent slips, trips, and falls. Remove any debris or obstructions that could cause accidents.
9. Monitor Operating Conditions: Keep an eye on the operating conditions of the sprocket gear assembly. If you notice any unusual noises, vibrations, or performance issues, shut down the equipment immediately for inspection and repair.
10. Follow Manufacturer’s Instructions: Adhere to the manufacturer’s guidelines and recommendations for the installation, operation, and maintenance of the sprocket gear assembly.
11. Stay Alert and Focused: Always remain attentive and focused when working with sprocket gear assemblies. Avoid distractions to prevent accidents.
12. Seek Professional Help: If you are unsure about any aspect of working with sprocket gear assemblies, seek assistance from a qualified professional or supervisor.
By following these safety precautions, you can create a safer working environment and reduce the risk of accidents when dealing with sprocket gear assemblies.
What are the load-carrying capacities of different sprocket gear configurations?
Load-carrying capacity is a critical factor to consider when selecting a sprocket gear configuration for a specific application. The load-carrying capacity of a sprocket gear depends on various factors, including the material and design of the sprocket, the size and number of teeth, and the type of chain used in conjunction with the sprocket.
Here are some factors that influence the load-carrying capacities of different sprocket gear configurations:
1. Material: The choice of material significantly impacts the load-carrying capacity of the sprocket gear. High-strength materials, such as hardened steel or alloy materials, are often used for heavy-duty applications, as they can withstand higher loads without deformation or failure.
2. Number of Teeth: Sprocket gears with more teeth typically distribute the load over a larger surface area, which can improve their load-carrying capacity. However, an increase in the number of teeth may also lead to higher friction losses in the system.
3. Tooth Profile: The shape of the sprocket gear teeth, such as standard or modified tooth profiles, can affect the load distribution and efficiency of the gear system.
4. Chain Type: The type of chain used with the sprocket gear is crucial in determining the overall load-carrying capacity of the system. Different chain designs, such as roller chains or silent chains, have varying load-carrying capabilities.
It is essential to consult the manufacturer’s specifications and engineering data when determining the load-carrying capacity of a particular sprocket gear configuration. Additionally, factors like the speed of operation, environmental conditions, and duty cycle should also be considered to ensure the sprocket gear is appropriately sized for the application.
In heavy-duty and high-load applications, engineers often conduct detailed calculations and simulations to ensure the sprocket gear system can handle the required loads safely and reliably. Proper maintenance and periodic inspections are essential to preserve the load-carrying capacity and extend the life of the sprocket gear system.
Are there any eco-friendly materials used in manufacturing sprocket gears?
Yes, there are eco-friendly materials used in manufacturing sprocket gears. As industries increasingly prioritize sustainability and environmental consciousness, manufacturers have developed alternative materials that reduce the ecological impact of sprocket gear production. Some eco-friendly materials commonly used in sprocket gear manufacturing include:
- Bio-Based Plastics: Certain sprocket gears are now made from bio-based plastics, which are derived from renewable resources like plant-based polymers. These plastics offer similar performance to traditional materials while being more sustainable and biodegradable.
- Recycled Metals: Sprocket gears can be manufactured using recycled metals, such as recycled steel or aluminum. Recycling metals helps conserve natural resources and reduces energy consumption during the manufacturing process.
- Biodegradable Lubricants: While not a direct material for sprocket gears, using biodegradable lubricants for sprocket gear systems can contribute to environmental sustainability. These lubricants break down more easily in the environment, reducing pollution risks.
- Composite Materials: Composite materials that combine natural fibers with resins or polymers are being explored for sprocket gear applications. These composites can be more eco-friendly due to their renewable content.
It’s important to note that the specific materials used in sprocket gear manufacturing may vary depending on the application, load requirements, and environmental conditions. Manufacturers and end-users should consider factors like performance, durability, and cost-effectiveness alongside the eco-friendliness of the materials when choosing the right sprocket gear for their needs.
editor by Dream 2024-05-08
China factory Best Price Brass Helical or Super Gear Custom Chinese Manufacturer POM High Precision Plastic Sprockets Gear
Product Description
OEM CNC Machinery Wholesale Double Spur Gear Part Fabrication Plastic Gears for Toys
Product Description
1. Precision CNC machining parts strictly follow customer’s drawing,packing and quality requirement.
2. Tolerance: between+/-0.01mm;
3. The high-tech CMM inspector to ensure the quality;
4. Full-Experienced engineers and well professional trained workers;
5. Fast delivery time;
6. Professional advice for our customers;
Detailed Photos
Product Parameters
Our advantage of cnc machining:
| Business Type | Beyond the Manufacturer and strong organized ability in the industrial |
| Benefits | 1. Deeper industrial experience at CNC machining parts service for more than 10-years,our customer’s requirement is our 1st priority. 2. 2D or 3D files is available; 3. We trust the quality priority and we insist the good quality should be based on the customers’ satisfied; 4. Without any MOQ requirement; 5.Faster delivery time; 6. Customized size and specification /OEM available 7. Near ZheJiang Port |
The material
| Material System | Material Composition | Typical Applications |
| Low Alloy Steel | Fe-2Ni , Fe-8Ni | Automobile,machinery and other industries,particularly in structural parts |
| Stainless Steel | 316L,17-4PH,420,440C | Medical equipments, clocks,watches |
| Carbide | WC-Co | Various tools,clocks,watches |
| Ceramic | Al2O3 ,ZrO2 ,SiO2 | IT electronics, daily necessities,watches |
| Heavy Alloys | W-Ni-Fe,W-Ni-Cu,W-Cu | The arms industry, communications,daily necessities |
| Titanium | Ti,Ti-6Al-4V | Medical and firearm structural parts |
| Magnetic Materials | Fe,NdFeB,SmCo5,Fe-Si | Magnetic properties of the various components |
| Tool Steel | CrMo4,M2 | Tools |
| Table 2 Typical properties of several MIM materials: | |||||
| Materials | Density | Hardness | Tensile Strength | Elongation | |
| g/cm³ | Rockwell | Mpa | % | ||
| Fe-based alloys | MIM-2200(Sintered) | 7.65 | 45HRB | 290 | 40 |
| MIM-2700(Sintered) | 7.65 | 69HRB | 440 | 26 | |
| MIM-4605(Sintered) | 7.62 | 62HRB | 415 | 15 | |
| MIM-4605(Quenching and tempering) | 7.62 | 48HRC | 1655 | 2 | |
| Stainless steel | MIM-316L(Sintered) | 7.92 | 67HB | 520 | 50 |
| MIM-17-4PH(Sintered) | 7.5 | 27HRC | 900 | 6 | |
| MIM-17-4PH(Sintered) | 7.5 | 40HRC | 1185 | 6 | |
| MIM-430L(Sintered) | 7.5 | 65HRB | 415 | 25 | |
| Tungsten alloys | 95%W-Ni-Fe | 18.1 | 30 | 960 | 25 |
| 97%W-Ni-Fe | 18.5 | 33 | 940 | 15 | |
| Carbide | YG8X | 14.9 | HRA90 | Bending Strength 2300 | |
| Fine Ceramics | Al2O3 | 3.98 | HRA92 | Bending Strength 2300 | |
Packaging & Shipping
- We prefer DHL or TNT express or other air freight between 1kg-100kg.
- we prefer sea freight more than 100kg or more than 1CBM
- As per customized specifications.
Company Profile
About us
HangZhou CZPT Technology Co.,Ltd is located in HangZhou City, ZheJiang Province, Which closed the ZheJiang .The Emitech Technology is mainly engaged in the CNC Machinery Industrial Service for 15 years. Our Parts are sold to Europe, America, Japan, South Korea and China in various kinds of industrial.At present, Our company has CNC Turning machines and CNC centers and equip with professional quality and testing instruments.We have full OEM Experience from worldwide, providing them with One-stop solutions for a broad range of applications.We look CZPT to cooperating with you!
Our Advantages
1. Precision CNC machining parts strictly follow customer’s drawing,packing and quality requirement.
2. Tolerance: between+/-0.01mm;
3. The high-tech CMM inspector to ensure the quality;
4. Full-Experienced engineers and well professional trained workers;
5. Fast delivery time;
6. Professional advice for our customers;
After Sales Service
Custom CNC machining Services brass aluminium stainless steel cnc parts
We usually provide 12 Months repair service. If our duty, we will respond to send the new parts.
Our Service
| Our Processing | CNC center, CNC milling, CNC turning, drilling, grinding, bending, stamping, tapping, |
| Surface finish | Polishing, sandblasting,Zinc-plated, nickel-plated, chrome-plated, silver-plated, gold-plated, imitation gold-plated, |
| Tolerance | 0.05mm~0.1mm |
| QC System | 100% inspection before shipment |
| Drawing format | CAD / PDF/ DWG/ IGS/ STEP |
| Packaging | Plastic bag/Standard package / Carton or Pallet / As per customized specifications |
| Payment Terms | 30 -50%T/T in advance, 70-50% balance before delivery; Pay Pal or Western Union is acceptable. |
| Trade terms | EXW, FOB, CIF, As per the customer’s request |
| Shipment Terms |
1)We prefer DHL or TNT express or other air freight between 1kg-100kg. 2) we prefer sea freight more than 100kg or more than 1CBM |
| Note | The CNC machining parts are usually custom-made based on the customer’s drawings and samples. So we need the Down Payment |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Repaire |
|---|---|
| Warranty: | Half a Year |
| Condition: | New |
| Certification: | CE, RoHS, GS, ISO9001 |
| Standard: | DIN, ASTM, GOST, GB, JIS, ANSI, BS |
| Customized: | Customized |
| Customization: |
Available
| Customized Request |
|---|
Can sprocket gears be used in automotive applications?
Yes, sprocket gears can be used in automotive applications, particularly in vehicles that utilize chain and sprocket systems for power transmission. Sprocket gears are commonly found in motorcycles, bicycles, and some specialized automotive vehicles.
In motorcycles, sprocket gears are a crucial component of the chain drive system that transfers power from the engine to the rear wheel. The front and rear sprockets, connected by a roller chain, work together to create a gear ratio that affects the vehicle’s speed and torque characteristics.
Bicycles also use sprocket gears as part of their chain drive system. The front chainring and rear sprocket (cassette) combination allows cyclists to shift gears and adapt to different terrains or riding conditions.
While sprocket gears are not as prevalent in traditional passenger cars as they are in motorcycles and bicycles, there are specialized automotive applications where they can be found. For example, some off-road vehicles, agricultural equipment, and certain transmission systems in high-performance sports cars may use sprocket gears.
One of the advantages of using sprocket gears in automotive applications is their efficiency in power transmission. They can handle high torque loads and are well-suited for applications that require a simple and robust mechanical design. Additionally, sprocket gear systems are generally low-maintenance, making them suitable for rugged environments and off-road use.
However, sprocket gear systems also have some limitations. They may produce more noise compared to other transmission methods, such as gears with teeth. Additionally, the exposed chain and sprocket system requires regular lubrication and maintenance to ensure proper functioning and longevity.
In summary, while sprocket gears are not as commonly used in traditional passenger cars, they play a significant role in various automotive applications, particularly in motorcycles, bicycles, off-road vehicles, and specialized high-performance vehicles.
What are the best practices for cleaning and maintaining sprocket gears?
Proper cleaning and maintenance are essential for ensuring the longevity and efficient performance of sprocket gears. Here are the best practices for cleaning and maintaining sprocket gears:
1. Regular Inspection: Conduct routine visual inspections to check for signs of wear, damage, or misalignment. Detecting and addressing issues early can prevent further damage and extend the sprocket gear’s lifespan.
2. Cleaning: Clean the sprocket gears regularly to remove dirt, debris, and contaminants that can accelerate wear. Use a soft brush or cloth to clean the sprocket teeth and the surrounding areas.
3. Avoid Harsh Chemicals: When cleaning sprocket gears, avoid using harsh chemicals or solvents that can damage the surface finish or compromise the material’s integrity. Stick to recommended cleaning agents by the manufacturer.
4. Lubrication: Proper lubrication is crucial to reducing friction and wear between the sprocket teeth and the chain. Use high-quality lubricants suitable for the specific application and follow the manufacturer’s recommendations for lubrication intervals.
5. Correct Tension: Maintain the correct chain tension to prevent excessive wear on both the sprocket and the chain. Ensure the chain is not too loose or too tight, as both conditions can cause premature wear.
6. Alignment: Check and maintain proper alignment between the sprocket gear and the chain. Misalignment can cause uneven wear and premature failure.
7. Material Selection: Choose sprocket gears made from high-quality and durable materials that are suitable for the specific operating conditions of the application.
8. Overload Prevention: Operate sprocket gears within their recommended load-carrying capacity to prevent premature wear and failure.
9. Temperature Considerations: Be mindful of the operating temperature range of the sprocket gear material. Extreme temperatures can affect the material’s properties and lead to accelerated wear.
10. Regular Maintenance: Establish a regular maintenance schedule to inspect, clean, and lubricate the sprocket gears. Replace any worn or damaged components promptly.
By following these best practices for cleaning and maintaining sprocket gears, you can maximize their lifespan, reduce downtime, and optimize the performance of mechanical systems that utilize them.
How do you select the right size and pitch of a sprocket gear for a specific application?
Choosing the correct size and pitch of a sprocket gear is crucial to ensure optimal performance and efficiency in a specific application. Here’s a step-by-step guide to help you make the right selection:
- Identify the Application Requirements: Understand the specific requirements of your application, including the desired speed, torque, power transmission, and operating conditions.
- Calculate the Gear Ratio: Determine the gear ratio required for your application. The gear ratio is the ratio of the number of teeth between the driving and driven sprockets and determines the speed and torque relationship between them.
- Consider the Pitch: The pitch of a sprocket refers to the distance between the centers of adjacent teeth. It is essential to choose sprockets with the same pitch as the chain or belt you plan to use in your transmission system.
- Choose the Number of Teeth: Once you have the gear ratio and pitch, calculate the number of teeth for both the driving and driven sprockets. The number of teeth affects the speed and torque characteristics of the transmission system.
- Verify Shaft Compatibility: Ensure that the sprocket gear’s bore size matches the diameter of your application’s input and output shafts.
- Consider Material and Strength: Select sprocket gears made from materials suitable for your application’s operating conditions. For heavy-duty applications, choose sprockets with high strength and wear resistance.
- Check Center Distance: Verify the center distance between the driving and driven sprockets to ensure proper chain or belt tension and alignment.
- Review Manufacturer Recommendations: Manufacturers often provide guidelines and specifications for their sprocket gears. Review their recommendations and consult with experts if necessary.
- Perform Regular Maintenance: Once the sprocket gear is installed, conduct regular maintenance, including lubrication and inspection, to ensure longevity and optimal performance.
Choosing the right size and pitch of a sprocket gear requires careful consideration of various factors to meet the specific needs of your application. By following these steps and consulting with experts when needed, you can select the most suitable sprocket gear for your mechanical system.
editor by Dream 2024-05-03
China best Customized Professional Different Shape Transmission Sprockets Chain Gear
Product Description
Customized Professional Different Shape Transmission Sprockets Chain Gear
Gear transmission relies on the thrust between gear teeth to transmit motion and power, also known as meshing transmission. With this gradual meshing, helical gears operate much more smoothly and quietly than spur gears. Therefore, almost all automobile transmissions use helical gears.Since the teeth on the helical gear present a certain angle, the gears will be under a certain amount of stress when they mesh. Equipment using helical gears is equipped with bearings to withstand this pressure.
Product Description
| Product name | Chain Gear |
| Materials Available | Stainless Steel, Carbon Steel, Brass, Bronze, Iron, Aluminum Alloy,Copper,Plastic etc |
| Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… |
| Surface Treatment | Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering |
| BORE | Finished bore, Pilot Bore, Special request |
| Processing Method | Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc |
| Pressure Angle | 20 Degree |
| Hardness | 55- 60HRC |
| Size | Customer Drawings & ISO standard |
| Package | Wooden Case/Container and pallet, or made-to-order |
| Certificate | ISO9001:2008 |
| Applications | Electric machinery, metallurgical machinery, environmental protection machinery, electronic and electrical appliances, road construction machinery, chemical machinery, food machinery, light industrial machinery, mining machinery, transportation machinery, construction machinery, building materials machinery, cement machinery, rubber machinery, water conservancy machinery and petroleum machinery |
| Machining Process | Blanking, lathe, heat treatment(Conditioning),Gear hobbing,Line cutting,Wire cutting,Milling machine,Heat treatment (tooth surface quenching),finished product inspection |
| Advantages | 1. Produce strictly in accordance with ANSI or DIN standard dimension 2. Material: SCM 415 steel 3. Bore: Finished bore 4. Precision grade: DIN 5 to DIN 7 5. Surface treatment: Carburizing and Quenching 6. Module: From 1 to 4 7. Tooth: From Z15 to Z70 |
Company Profile
Packaging & Shipping
FAQ
| Main Markets? | North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia |
| How to order? | * You send us drawing or sample |
| * We carry through project assessment | |
| * We give you our design for your confirmation | |
| * We make the sample and send it to you after you confirmed our design | |
| * You confirm the sample then place an order and pay us 30% deposit | |
| * We start producing | |
| * When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers. | |
| * Trade is done, thank you!! |
If you are interested in our products, please tell us which materials, type, width, length u want.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Automation Equipment |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Manufacturing Method: | Cast Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can sprocket gears be used for heavy-duty applications in industrial machinery?
Yes, sprocket gears are commonly used in heavy-duty applications in various industrial machinery. Their robust design, high load-carrying capacity, and reliable power transmission make them well-suited for demanding industrial environments. Some of the key reasons sprocket gears are preferred for heavy-duty applications include:
1. Strength and Durability: Sprocket gears are typically made from strong and durable materials, such as hardened steel or cast iron. This allows them to withstand heavy loads and high torques without deformation or failure.
2. High Load Capacity: The tooth profile of sprocket gears, especially those with involute teeth, distributes the load evenly across the gear teeth, enabling them to handle substantial forces and transmit power efficiently.
3. Versatility: Sprocket gears can be designed in various configurations, such as single, double, or triple-strand setups, to accommodate different load requirements. They can also be used in combination with multiple sprockets and chains to create complex power transmission systems.
4. Effective Power Transmission: Sprocket gears provide reliable power transmission with minimal slippage or backlash. This is crucial in heavy-duty machinery, where precision and consistency are essential for optimal performance.
5. Easy Maintenance: Sprocket gears are relatively easy to maintain, as they can be individually replaced if worn or damaged. This reduces downtime and maintenance costs in industrial settings.
6. Adaptability: Sprocket gears can be used with various types of chains, such as roller chains, silent chains, or specialty chains, allowing for adaptation to different industrial applications.
7. Cost-Effective Solution: Considering their durability and long lifespan, sprocket gears offer a cost-effective solution for heavy-duty applications in industrial machinery.
Common examples of heavy-duty industrial machinery that use sprocket gears include conveyor systems, agricultural equipment, mining machinery, construction machinery, and manufacturing equipment.
It is important to select the appropriate sprocket gear size, material, and tooth configuration based on the specific requirements of the machinery and the operating conditions to ensure reliable and efficient performance in heavy-duty industrial applications.
What are the best practices for cleaning and maintaining sprocket gears?
Proper cleaning and maintenance are essential for ensuring the longevity and efficient performance of sprocket gears. Here are the best practices for cleaning and maintaining sprocket gears:
1. Regular Inspection: Conduct routine visual inspections to check for signs of wear, damage, or misalignment. Detecting and addressing issues early can prevent further damage and extend the sprocket gear’s lifespan.
2. Cleaning: Clean the sprocket gears regularly to remove dirt, debris, and contaminants that can accelerate wear. Use a soft brush or cloth to clean the sprocket teeth and the surrounding areas.
3. Avoid Harsh Chemicals: When cleaning sprocket gears, avoid using harsh chemicals or solvents that can damage the surface finish or compromise the material’s integrity. Stick to recommended cleaning agents by the manufacturer.
4. Lubrication: Proper lubrication is crucial to reducing friction and wear between the sprocket teeth and the chain. Use high-quality lubricants suitable for the specific application and follow the manufacturer’s recommendations for lubrication intervals.
5. Correct Tension: Maintain the correct chain tension to prevent excessive wear on both the sprocket and the chain. Ensure the chain is not too loose or too tight, as both conditions can cause premature wear.
6. Alignment: Check and maintain proper alignment between the sprocket gear and the chain. Misalignment can cause uneven wear and premature failure.
7. Material Selection: Choose sprocket gears made from high-quality and durable materials that are suitable for the specific operating conditions of the application.
8. Overload Prevention: Operate sprocket gears within their recommended load-carrying capacity to prevent premature wear and failure.
9. Temperature Considerations: Be mindful of the operating temperature range of the sprocket gear material. Extreme temperatures can affect the material’s properties and lead to accelerated wear.
10. Regular Maintenance: Establish a regular maintenance schedule to inspect, clean, and lubricate the sprocket gears. Replace any worn or damaged components promptly.
By following these best practices for cleaning and maintaining sprocket gears, you can maximize their lifespan, reduce downtime, and optimize the performance of mechanical systems that utilize them.
How do I calculate the gear ratio for a sprocket gear system?
Calculating the gear ratio for a sprocket gear system is essential for understanding how the rotational speed and torque are transmitted between the driving and driven sprockets. The gear ratio (GR) is a measure of the speed and torque multiplication or reduction between the two sprockets.
The gear ratio is determined by the ratio of the number of teeth on the driving sprocket (ND) to the number of teeth on the driven sprocket (NDR). The formula to calculate the gear ratio is as follows:
Gear Ratio (GR) = ND / NDR
Where:
- ND is the number of teeth on the driving sprocket.
- NDR is the number of teeth on the driven sprocket.
For example, if the driving sprocket has 20 teeth, and the driven sprocket has 40 teeth, the gear ratio would be:
GR = 20 / 40 = 0.5
In this example, the gear ratio is 0.5, which means the driven sprocket rotates at half the speed of the driving sprocket, but with twice the torque. This is a speed reduction gear ratio.
Conversely, if the driven sprocket had 20 teeth and the driving sprocket had 40 teeth, the gear ratio would be:
GR = 40 / 20 = 2
In this case, the gear ratio is 2, indicating a speed increase gear ratio. The driven sprocket would rotate twice as fast as the driving sprocket, but with half the torque.
Calculating the gear ratio is crucial for selecting the appropriate sprockets for a desired application. Gear ratios affect the output speed, torque, and overall performance of the mechanical system, so choosing the right gear ratio is essential for achieving the desired results.
editor by Dream 2024-05-02
China best Power Auto Parts Sprocket Transmission Gear & Racks Worm Gear Bevel Gear
Product Description
Product Description
A rack is a special gear whose teeth are distributed on a bar.
The rack is also divided into straight rack and helical rack, which are paired with straight cylindrical gear and helical cylindrical gear respectively; The tooth profile of a rack is a straight line rather than an involute (plane for the tooth surface), which is equivalent to a cylindrical gear with an infinitely large dividing circle radius.
Detailed Photos
Product Parameters
Our Advantages
Packaging & Shipping
WHY CHOOSE US
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years
FAQ
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.
Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.
Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.
Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.
Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery |
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| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the noise and vibration levels associated with sprocket gear systems?
The noise and vibration levels associated with sprocket gear systems can vary depending on several factors. Here are some key points to consider regarding noise and vibration:
1. Gear Design: The design of the sprocket gears, including the number of teeth, pitch, and tooth profile, can influence noise and vibration levels. Gears with irregular tooth profiles or incorrect meshing can generate higher levels of noise and vibration.
2. Gear Material: The material used for manufacturing the sprocket gears can impact noise and vibration. High-quality gears made from materials with good damping properties can help reduce vibrations and noise during operation.
3. Lubrication: Proper lubrication is essential for reducing friction and wear between gear teeth. Inadequate or improper lubrication can lead to increased noise and vibration levels due to metal-to-metal contact.
4. Alignment: Misalignment between the sprocket gears can cause uneven loading and increased noise. Proper alignment ensures smooth and efficient power transmission, minimizing noise and vibration.
5. Load Distribution: Uniform load distribution among the gear teeth is crucial for smooth operation. Uneven loads can lead to noise and vibration issues.
6. Gear Condition: Wear and damage to the gear teeth over time can result in increased noise and vibration. Regular inspection and maintenance are necessary to address any wear-related issues promptly.
7. Operating Speed: Higher operating speeds can increase noise and vibration levels, especially if the gears are not properly balanced and aligned.
8. Housing and Mounting: The design and construction of the gear housing and mounting can affect noise transmission. A well-designed housing can help dampen noise and prevent vibrations from spreading to other parts of the machinery.
9. Operating Environment: The operating environment, such as temperature and humidity, can influence gear performance and noise levels.
Sprocket gear systems can be engineered and maintained to minimize noise and vibration levels. Using high-quality materials, proper lubrication, correct alignment, and regular maintenance can significantly reduce noise and vibration, ensuring smooth and efficient operation of the machinery.
What are the load-carrying capacities of different sprocket gear configurations?
Load-carrying capacity is a critical factor to consider when selecting a sprocket gear configuration for a specific application. The load-carrying capacity of a sprocket gear depends on various factors, including the material and design of the sprocket, the size and number of teeth, and the type of chain used in conjunction with the sprocket.
Here are some factors that influence the load-carrying capacities of different sprocket gear configurations:
1. Material: The choice of material significantly impacts the load-carrying capacity of the sprocket gear. High-strength materials, such as hardened steel or alloy materials, are often used for heavy-duty applications, as they can withstand higher loads without deformation or failure.
2. Number of Teeth: Sprocket gears with more teeth typically distribute the load over a larger surface area, which can improve their load-carrying capacity. However, an increase in the number of teeth may also lead to higher friction losses in the system.
3. Tooth Profile: The shape of the sprocket gear teeth, such as standard or modified tooth profiles, can affect the load distribution and efficiency of the gear system.
4. Chain Type: The type of chain used with the sprocket gear is crucial in determining the overall load-carrying capacity of the system. Different chain designs, such as roller chains or silent chains, have varying load-carrying capabilities.
It is essential to consult the manufacturer’s specifications and engineering data when determining the load-carrying capacity of a particular sprocket gear configuration. Additionally, factors like the speed of operation, environmental conditions, and duty cycle should also be considered to ensure the sprocket gear is appropriately sized for the application.
In heavy-duty and high-load applications, engineers often conduct detailed calculations and simulations to ensure the sprocket gear system can handle the required loads safely and reliably. Proper maintenance and periodic inspections are essential to preserve the load-carrying capacity and extend the life of the sprocket gear system.
Can you explain the working principle of a sprocket gear transmission?
A sprocket gear transmission is a type of power transmission system that uses sprockets and a chain or a belt to transfer rotational motion and power between two or more shafts. The working principle of a sprocket gear transmission involves the following key steps:
- Input Shaft: The power input is provided to one of the sprockets, which is mounted on an input shaft. This can be a motor, engine, or any other rotational power source.
- Teeth Engagement: The sprockets have evenly spaced teeth that engage with the links of the chain or the teeth of the belt. As the input shaft rotates, it drives the chain or belt by engaging with these teeth.
- Chain or Belt Movement: As the input shaft rotates, it causes the chain or belt to move along the sprockets. The chain or belt wraps around the circumference of the sprockets, and the teeth of the sprockets mesh with the links of the chain or the teeth of the belt.
- Output Shaft: On the other end of the chain or belt, there is another sprocket mounted on the output shaft. As the chain or belt moves and wraps around the output sprocket, it causes the output shaft to rotate.
- Power Transfer: The rotational motion and power from the input shaft are transferred to the output shaft through the chain or belt and the sprockets. The gear ratio between the input and output sprockets determines the speed and torque relationship between the two shafts.
Sprocket gear transmissions are widely used in various applications due to their efficiency, reliability, and ability to transmit power over long distances. They are commonly found in bicycles, motorcycles, industrial machinery, conveyor systems, and many other mechanical systems.
editor by Dream 2024-04-30
China best Ej Manufacturer Supply Sprocket Hobbing Cutter Grinding Machine Gear Rebar Milling Insert Cutter
Product Description
Product Description
GEAR CUTTER
HSS And Tungsten Carbide
Product Parameters
| Parameters Of Gear Cutter | |||
| Customized Support: | Tungsten Carbide | Heat treatment | 64 – 67HRC |
| Flute | Straight And Helical Flute | Material: | HSS, GES, TGS, Customize |
| Precision: | High Precision | Coating | TiN, TiAlN, TiCN, AlCrN and so on |
| Customize | OEM ODM Availabe | Certification | ISO9001(2008) |
| Regular Size Of Gear Cutter (Customize) | |||
| Module(mm) | Outside Diameter(mm) | Overall Diameter(mm) | Hole Diameter(mm) |
| 0.15 | 25 | 10 | 8 |
| 0.30 | 25 | 15 | 8 |
| 0.60 | 25 | 15 | 8 |
| 0.80 | 25 | 25 | 8 |
| 0.9 | 32 | 32 | 13 |
| 1.0 | 32 | 32 | 13 |
Support customization. Welcome to consult.
Detailed Photos
Product Details
Not afraid of high temperature
Tungsten steel alloy serration
Sharp serrations and better milling
Smooth surface without burrs
Product Display
Support customization. Welcome to consult.
Customized content:
Number of blades, coating, length, LOGO, etc.
Company Profile
Company Profile
HangZhou Easy Joint Import&Export CO.,LTD. is a company integrating industry and trade, its factory was established in 1999,specializing in the production of carbide rotary cutting tools, our products are widely used in automotive, machining, aerospace and some other fields. We have Germany,American,Japanese axis CNC tool grinder, axis CNC thread grinding machines and testing equipment, with strong R&D and testing capabilities, we have passed ISO9001-2000 quality system certification standards.
Our factory topped the China Aviation Industry Corporation Tool centralized procurement list,our products are not only famous in domestic market, but also exported to dozens contries in the world.HangZhou Easy Joint Import&Export CO.,LTD. is a company integrating industry and trade, its factory was established in 1999, specializing in the production of carbide rotary cutting tools, our products are widely used in automotive, machining, aerospace and some other fields.
We are factory, support OEM, ODM, OBM customization.
Our Advantages
High quality, Professional R&D center, Fast dispatch, Small order accepted, Global Export Expertise
Certifications
FAQ
Q1: Are you a factory or trading company?
A1: We are a factory and trading company, owned 2 different factories with 400 workers in total.
Q2: How about the Shipping Method?
A2: DHL/UPS/TNT/Fedex and other air shipments and sea shipments are all workable. In 1 words, we could do any shipments you wanted.
Q3: How about the delivery date?
A3: In General, the delivery date will be 3-5 working days for normal buy quantity. But if bigger order, please check us further.HSS And Tungsten Carbide
Q4: How about the label and the logo?HSS And Tungsten Carbide
A4: Customize label and logo is workable.
Q5: How about the MOQ ?HSS And Tungsten Carbide
A5: Lower MOQ of 5PCS per style.HSS And Tungsten Carbide
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard: | Standard |
|---|---|
| Coating: | Coating |
| Worm: | Involute Worm |
| Head Number: | Multi-Head |
| Precision: | AA |
| Material: | High Speed Steel |
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Can sprocket gears be customized for specific machinery or equipment?
Yes, sprocket gears can be customized for specific machinery or equipment. Customization of sprocket gears allows manufacturers and engineers to tailor the design and specifications to meet the unique requirements of a particular application. Here are some key points about the customization of sprocket gears:
1. Size and Pitch: Sprocket gears can be customized in terms of their size, number of teeth, and pitch to match the specific speed ratio and torque requirements of the machinery. Different applications may demand different gear ratios, and customization allows for the optimization of performance.
2. Material: The choice of material for sprocket gears can be customized based on factors such as load capacity, environmental conditions, and the application’s operating temperature. Common materials used for sprocket gears include steel, stainless steel, cast iron, and various alloys.
3. Mounting Options: Customized sprocket gears can be designed to accommodate various mounting options, such as shaft mounting, hub mounting, or using a taper lock bushing system, depending on the specific requirements of the machinery.
4. Keyways and Set Screw Holes: Sprocket gears can be customized with keyways or set screw holes to ensure a secure and reliable connection with the shaft. The choice of mounting method depends on the application and the torque transmitted.
5. Bearing Support: In some cases, sprocket gears may require additional bearing support to handle radial loads effectively. Customization allows engineers to integrate the appropriate bearing support into the design.
6. Special Coatings or Treatments: Depending on the application’s environment, sprocket gears can be customized with special coatings or treatments to enhance corrosion resistance, reduce friction, or increase wear resistance.
7. Compliance with Standards: Customized sprocket gears can be designed to comply with specific industry standards or regulations, ensuring the equipment’s safety and performance.
By customizing sprocket gears, manufacturers can create reliable and efficient power transmission solutions that meet the exact needs of their machinery or equipment. This level of customization helps optimize performance, minimize maintenance, and improve the overall lifespan of the equipment.
What are the load-carrying capacities of different sprocket gear configurations?
Load-carrying capacity is a critical factor to consider when selecting a sprocket gear configuration for a specific application. The load-carrying capacity of a sprocket gear depends on various factors, including the material and design of the sprocket, the size and number of teeth, and the type of chain used in conjunction with the sprocket.
Here are some factors that influence the load-carrying capacities of different sprocket gear configurations:
1. Material: The choice of material significantly impacts the load-carrying capacity of the sprocket gear. High-strength materials, such as hardened steel or alloy materials, are often used for heavy-duty applications, as they can withstand higher loads without deformation or failure.
2. Number of Teeth: Sprocket gears with more teeth typically distribute the load over a larger surface area, which can improve their load-carrying capacity. However, an increase in the number of teeth may also lead to higher friction losses in the system.
3. Tooth Profile: The shape of the sprocket gear teeth, such as standard or modified tooth profiles, can affect the load distribution and efficiency of the gear system.
4. Chain Type: The type of chain used with the sprocket gear is crucial in determining the overall load-carrying capacity of the system. Different chain designs, such as roller chains or silent chains, have varying load-carrying capabilities.
It is essential to consult the manufacturer’s specifications and engineering data when determining the load-carrying capacity of a particular sprocket gear configuration. Additionally, factors like the speed of operation, environmental conditions, and duty cycle should also be considered to ensure the sprocket gear is appropriately sized for the application.
In heavy-duty and high-load applications, engineers often conduct detailed calculations and simulations to ensure the sprocket gear system can handle the required loads safely and reliably. Proper maintenance and periodic inspections are essential to preserve the load-carrying capacity and extend the life of the sprocket gear system.
Are there any eco-friendly materials used in manufacturing sprocket gears?
Yes, there are eco-friendly materials used in manufacturing sprocket gears. As industries increasingly prioritize sustainability and environmental consciousness, manufacturers have developed alternative materials that reduce the ecological impact of sprocket gear production. Some eco-friendly materials commonly used in sprocket gear manufacturing include:
- Bio-Based Plastics: Certain sprocket gears are now made from bio-based plastics, which are derived from renewable resources like plant-based polymers. These plastics offer similar performance to traditional materials while being more sustainable and biodegradable.
- Recycled Metals: Sprocket gears can be manufactured using recycled metals, such as recycled steel or aluminum. Recycling metals helps conserve natural resources and reduces energy consumption during the manufacturing process.
- Biodegradable Lubricants: While not a direct material for sprocket gears, using biodegradable lubricants for sprocket gear systems can contribute to environmental sustainability. These lubricants break down more easily in the environment, reducing pollution risks.
- Composite Materials: Composite materials that combine natural fibers with resins or polymers are being explored for sprocket gear applications. These composites can be more eco-friendly due to their renewable content.
It’s important to note that the specific materials used in sprocket gear manufacturing may vary depending on the application, load requirements, and environmental conditions. Manufacturers and end-users should consider factors like performance, durability, and cost-effectiveness alongside the eco-friendliness of the materials when choosing the right sprocket gear for their needs.
editor by Dream 2024-04-22
China best Custom Machine Blue Plastic Sprocket Gear
Product Description
Product Description
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Products |
Gear |
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Module |
M0.3-M10 |
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Precision grade |
DIN5, DIN6, DIN7, DIN8, DIN10 |
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Pressure angle: |
14.5 degree, 15 degree, 20 degree |
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Material |
C45 steel, ,304SS, 316SS, 20CrMo,40Cr, brass, nylon, POM, and so on |
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Heat treatment |
Hardening and Tempering High Frequency Quenching Carburization etc |
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Surface treatment |
Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating |
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Application |
Precision cutting machines.Lathes machine |
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Machining process: |
CNC engine latheCNC milling machine |
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Detailed Photos
Test
Inspection steps before delivery: Use GO/Nogo inspect hole—Use micrometer check dimensions—Next use stiffness detection system inspect hardness–Finally use CMM inspect precision
Packaging & Shipping
Company Profile
ZheJiang Haorongshengye Electrical Equipment Co., Ltd.
1. Was founded in 2008
2. Our Principle:
“Credibility Supremacy, and Customer First”
3. Our Promise:
“High quality products, and Excellent Service”
4. Our Value:
“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:
“Develop to be a leader in the power transmission parts industry in the world”
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6.Our services: |
1).Competitive price |
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2).High quality products |
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3).OEM service or can customized according to your drawings |
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4).Reply your inquiry in 24 hours |
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5).Professional technical team 24 hours online service |
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6).Provide sample service |
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Main products
Machines
Exbihition
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | Internal Gear |
| Manufacturing Method: | Hobbing |
| Toothed Portion Shape: | Spur Gear |
| Material: | Steel |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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What safety precautions should be taken when working with sprocket gear assemblies?
Working with sprocket gear assemblies requires adherence to safety guidelines to prevent accidents and injuries. Here are the safety precautions that should be taken:
1. Proper Training: Ensure that all personnel involved in working with sprocket gear assemblies are adequately trained in handling and operating the equipment. Training should cover safety procedures, potential hazards, and proper use of tools.
2. Wear Personal Protective Equipment (PPE): Always wear appropriate PPE, including safety glasses, gloves, and steel-toed boots when working with sprocket gear assemblies. This will protect against any flying debris or accidental contact with moving parts.
3. Lockout/Tagout (LOTO): Before performing any maintenance or inspection on sprocket gear assemblies, follow lockout/tagout procedures to isolate the equipment from its power source. This prevents accidental startup while someone is working on or near the gears.
4. Guarding: Ensure that all sprocket gear assemblies are properly guarded to prevent access to moving parts. Guards should be in place and well-maintained at all times.
5. Inspect Gears Regularly: Regularly inspect sprocket gears for signs of wear, damage, or misalignment. Address any issues promptly to prevent potential hazards.
6. Avoid Loose Clothing and Jewelry: Avoid wearing loose clothing, jewelry, or anything that could get caught in the gears. Tie back long hair to prevent entanglement.
7. Use the Right Tools: Always use the correct tools for the job when working with sprocket gear assemblies. Using improper tools can cause damage to the gears or pose safety risks.
8. Keep the Work Area Clean: Maintain a clean work area around the sprocket gear assembly to prevent slips, trips, and falls. Remove any debris or obstructions that could cause accidents.
9. Monitor Operating Conditions: Keep an eye on the operating conditions of the sprocket gear assembly. If you notice any unusual noises, vibrations, or performance issues, shut down the equipment immediately for inspection and repair.
10. Follow Manufacturer’s Instructions: Adhere to the manufacturer’s guidelines and recommendations for the installation, operation, and maintenance of the sprocket gear assembly.
11. Stay Alert and Focused: Always remain attentive and focused when working with sprocket gear assemblies. Avoid distractions to prevent accidents.
12. Seek Professional Help: If you are unsure about any aspect of working with sprocket gear assemblies, seek assistance from a qualified professional or supervisor.
By following these safety precautions, you can create a safer working environment and reduce the risk of accidents when dealing with sprocket gear assemblies.
How do I prevent chain elongation in a sprocket gear system?
Preventing chain elongation is essential to maintain the efficiency and longevity of a sprocket gear system. Chain elongation occurs over time due to wear and stretch in the chain, leading to a change in pitch length and improper engagement with the sprocket teeth. Here are some measures to prevent chain elongation:
1. Proper Lubrication: Regular and adequate lubrication of the chain is crucial to reduce friction and wear between the chain’s components. Lubricants also help prevent corrosion and reduce the chances of chain elongation.
2. Correct Tension: Maintaining the correct chain tension is vital to prevent excessive stress and elongation. Too much tension can accelerate wear, while too little tension can lead to slippage and increased elongation. Follow the manufacturer’s guidelines for proper tensioning.
3. Quality Chain: Invest in high-quality chains that are designed to resist elongation and offer better wear resistance. High-strength chains with heat-treated components are more resistant to elongation.
4. Proper Alignment: Ensure the sprockets are properly aligned to minimize lateral forces on the chain. Misalignment can cause uneven wear and accelerated elongation.
5. Regular Inspection: Perform routine inspections of the sprocket gear system to check for signs of wear, elongation, or any other issues. Address any problems promptly to prevent further damage.
6. Replace Worn Components: As the chain and sprockets wear over time, replace them when they reach their wear limits. Continuing to use worn components can accelerate elongation and lead to premature failure.
7. Avoid Overloading: Operating the sprocket gear system within its designed load capacity will help minimize stress on the chain, reducing the chances of elongation.
8. Environmental Considerations: In harsh or abrasive environments, protective measures like covers or guards can help prevent contaminants from accelerating chain wear and elongation.
By implementing these preventive measures, you can significantly reduce the risk of chain elongation and ensure a longer and more reliable service life for your sprocket gear system.
What are the different types of sprocket gears and their applications?
Sprocket gears come in various types, each designed for specific applications based on their unique characteristics. Here are some of the different types of sprocket gears and their applications:
- 1. Plain Sprocket: Plain sprockets are the most basic type, consisting of a wheel with evenly spaced teeth. They are commonly used in simple power transmission systems and light-duty applications where precise timing is not critical.
- 2. Idler Sprocket: Idler sprockets are used to guide and tension the chain in a sprocket system. They do not connect directly to a power source but play a crucial role in maintaining proper chain tension and alignment.
- 3. Roller Chain Sprocket: Roller chain sprockets are designed to work with roller chains, which have rollers that engage with the sprocket teeth. They are widely used in applications like bicycles, motorcycles, industrial machinery, and conveyor systems.
- 4. Silent Chain Sprocket: Silent chain sprockets, also known as inverted-tooth chain sprockets, are used with silent chains. These sprockets have specially shaped teeth that engage smoothly with the chain, resulting in quieter operation.
- 5. Engineering Class Sprocket: Engineering class sprockets are heavy-duty sprockets used in industrial applications like construction equipment, mining machinery, and agricultural machinery. They are designed to withstand high loads and harsh operating conditions.
- 6. Taper-Lock Sprocket: Taper-lock sprockets have a tapered bore and are mounted on shafts using a locking bushing. They provide a secure and easy-to-install connection and are commonly used in power transmission systems.
- 7. Rack and Pinion: While not a traditional sprocket gear, rack and pinion systems use a linear rack with teeth that mesh with a pinion gear. This combination is used in applications where rotational motion needs to be translated into linear motion, such as in steering systems and CNC machines.
The choice of sprocket gear depends on factors such as the type of chain or belt used, the desired gear ratio, the amount of load the system will handle, and the specific requirements of the application. Each type of sprocket gear offers unique advantages and is tailored to meet the needs of different industries and machinery.
editor by CX 2024-04-16
China best Equipment Machinery Best Using Nylon Plastic Sprockets Gear Super Wear Resistance Plastic Gear with Wheel
Product Description
Product Description
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Item |
equipment machinery best using nylon plastic sprockets gear super wear resistance plastic gear with wheel |
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Material |
Metal: Aluminum, copper, brass, stainless steel, steel, iron, alloy, zinc etc. |
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Certificate |
IATF 16949:2016 / ISO 9001:2015 / ISO 45001:2018 / ISO 14001:2015 /REACH/ROHS/MSDS/LFGB/F D A |
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Drawing Format |
.stp / .step / .igs /.CZPT /.dwg / .pdf |
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Color |
Depends on the requirement. |
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Parameters |
Inch, centimeter, millimeter, etc. |
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Function |
Industrial parts /daily supply / Medical grade supply, etc. |
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Surface Treatment |
Anodizing, Brushing, Galvanized, Sandblasting, Polishing, Powder Coating (Painting), Plating, Printing, Laser engraving, etc |
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Tolerance |
Normally ±0.01mm, High precision request ±0.005mm. |
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Packing |
Each pc into bubble film/ carton or wooden box |
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Sample |
Available. |
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Price Tip |
The price shown above is just for reference, final actual price depends on your design, material request, surface treatment, order |
equipment machinery best using nylon plastic sprockets gear super wear resistance plastic gear with wheel
Production Process
Company Profile
Our Advantages
Certifications
Below are some inspection equipment for reference:
Packaging & Shipping
FAQ
Q1: How soon can I get a precise quotation for custom metal parts?
A1: Please send us your inquiry by email or Alibaba TM message. Once we confirm the design (Feature details with parameters),material, color, qty, we can provide quotation within 24 HOURS.
Q2: Can I get a free sample, how long will it take?
A2: a. For standard products we have in stock, YES for free sample, but the express fee will be charged in advance. Mostly, it takes 3-10 days.
b. For custom products, sample fee is determined by the detailed sample requirements. Normally, it takes 7-15 days.
Q3: Can you make custom parts based on my sample?
A3: Yes, you can send the sample to us by express and we will evaluate the sample, scan the features and draft 3D drawing for production.
Q4: What does your OEM service include?
A4: We follow up your request from the design idea to the mass production.
1. You can provide 3D drawing to us, then our engineers and production teams evaluate the design and quote you the precise cost.
2. If you don’t have 3D drawing, you can provide 2D drawing or draft with features details with full dimensions, we can draft 3D
drawing for you with fair charge.
3. You can also customize Logo on the product surface, package, color box or carton.
4. We also provide assembly service for the OEM parts.
Q5: What is your payment term?
A5: We accept T/T, Paypal, Western Union, L/C, Alibaba Trade Assurance.
Work with Neway, your business is in safe and your money is in safe.
If you can dream it, we can build it!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | Internal Gear |
| Manufacturing Method: | CNC |
| Toothed Portion Shape: | Spur Gear |
| Material: | Plastic |
| Samples: |
US$ 150/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do I calculate the required torque for a sprocket gear setup?
Calculating the required torque for a sprocket gear setup involves considering several factors that influence the torque demand in the system. Here’s a step-by-step guide on how to calculate the required torque:
Step 1: Determine the Load: Identify the load or resistance that the sprocket gear setup needs to overcome. This could be the weight of the object being lifted, the force required to move a conveyor belt, or any other application-specific load.
Step 2: Calculate the Torque to Overcome Friction: The sprocket gear system experiences friction losses that must be accounted for in the torque calculation. Frictional torque can be estimated based on the type of bearings used, lubrication, and other factors.
Step 3: Account for Efficiency: No mechanical system is 100% efficient, and some power will be lost due to factors like friction and heat. Take the system’s efficiency into account when calculating the required torque.
Step 4: Determine Speed and Angular Velocity: The speed at which the sprocket gear system operates and the angular velocity of the driven sprocket are essential for torque calculation.
Step 5: Use the Torque Calculation Formula: The torque (T) required to drive the sprocket gear system can be calculated using the formula:
T = (Load × Distance) ÷ (2π × Speed)
Where:
Load = Load or resistance on the system (in Newtons, N)
Distance = Radius or effective radius of the driven sprocket (in meters, m)
Speed = Angular speed of the driven sprocket (in radians per second, rad/s)
Step 6: Apply Safety Factor: In real-world applications, it’s essential to apply a safety factor to the calculated torque to account for unexpected overloads or variations in the system’s performance.
Step 7: Select the Motor or Power Source: Once you have the calculated required torque, choose a motor or power source that can deliver the necessary torque while considering factors like the motor’s torque-speed curve and duty cycle.
Keep in mind that sprocket gear systems might have multiple stages with different gear ratios, so the torque calculation might vary for each stage. Additionally, consult with a mechanical engineer or specialist for critical applications or complex setups to ensure accurate torque calculations.
Can sprocket gears be used in underwater applications?
Yes, sprocket gears can be used in underwater applications with certain considerations. While sprocket gears are commonly used in various mechanical systems on land, their application underwater introduces additional challenges due to the aquatic environment’s unique conditions. Here are some key factors to consider when using sprocket gears in underwater applications:
1. Corrosion Resistance: Exposure to water can lead to corrosion of the sprocket gear and other components. Therefore, it’s crucial to use materials that offer excellent corrosion resistance. Stainless steel, brass, bronze, or other non-corrosive alloys are commonly used choices.
2. Waterproof Sealing: Ensure that the mechanical assembly is effectively sealed to prevent water ingress. Proper seals, gaskets, and O-rings should be used to keep water away from the critical components, reducing the risk of damage and maintaining the gear’s performance.
3. Lubrication: Underwater applications require special consideration for lubrication. Standard lubricants may wash away or degrade underwater, leading to increased friction and wear. Specialized waterproof or marine-grade lubricants are necessary to maintain smooth operation and prevent corrosion.
4. Material Selection: Choose materials not only for corrosion resistance but also for their ability to withstand the hydrostatic pressure at the specific underwater depth where the sprocket gear will be used.
5. Environmental Factors: Consider other environmental factors, such as temperature variations, salinity, and presence of debris or marine life, which may affect the sprocket gear’s performance and longevity.
6. Load and Speed: Understand the specific load and speed requirements of the underwater application to ensure the sprocket gear can handle the conditions effectively.
7. Regular Inspection: Implement a proactive maintenance program with regular inspections to identify any signs of wear, corrosion, or damage. Promptly address any issues to prevent equipment failure.
By carefully considering these factors and selecting appropriate materials and designs, sprocket gears can be successfully used in underwater applications. Whether in marine equipment, underwater robotics, or other submersible systems, proper engineering and maintenance are essential for reliable and efficient operation.
What lubrication practices are recommended for sprocket gears?
Proper lubrication is crucial for the efficient and reliable operation of sprocket gears. The lubricant used should reduce friction, minimize wear, dissipate heat, and protect against corrosion. Here are some recommended lubrication practices for sprocket gears:
1. Lubricant Selection: Choose a high-quality lubricant specifically designed for sprocket gears. Look for lubricants with high film strength and anti-wear additives to protect the gear teeth from excessive wear and extend the sprocket’s lifespan.
2. Lubrication Frequency: Regularly lubricate the sprocket gears as per the manufacturer’s guidelines or equipment maintenance schedule. The frequency of lubrication depends on factors such as operating conditions, load, and environmental factors.
3. Cleanliness: Before applying new lubricant, ensure that the sprocket gears are clean and free from debris, dirt, and old lubricant. Clean the gears using a suitable solvent or cleaning agent to maximize the effectiveness of the new lubricant.
4. Proper Application: Apply the lubricant evenly and adequately to all the teeth of the sprocket gear. Ensure that the lubricant reaches the contact points between the teeth to form a protective film and reduce metal-to-metal contact.
5. Avoid Over-Lubrication: Applying excessive lubricant can lead to overheating and attract more dirt and debris, potentially causing damage to the gears. Follow the recommended lubrication quantities to avoid over-lubrication.
6. Re-Lubrication: In high-temperature or heavy-duty applications, the lubricant may degrade faster. Regularly monitor the sprocket gears for signs of insufficient lubrication, and re-lubricate as necessary.
7. Temperature Considerations: In environments with extreme temperatures, choose a lubricant with a suitable temperature range to ensure its effectiveness under those conditions.
8. Maintenance Records: Keep detailed records of the lubrication schedule, type of lubricant used, and any observations of unusual wear or performance issues. This information will help identify trends and potential problems early.
9. Inspections: Regularly inspect the sprocket gears for signs of wear, pitting, or abnormal damage. Early detection of issues allows for timely maintenance and prevents severe damage to the sprocket system.
10. Training: Ensure that personnel responsible for lubrication practices are adequately trained to apply the lubricant correctly and safely.
Following these lubrication practices will help maximize the efficiency, performance, and lifespan of sprocket gears in various mechanical systems.
editor by CX 2024-04-13
China Best Sales Tractor Forged Forging Agricultural Roller Chain Sprockets Metal Bevel Gear
Product Description
| Item No.: | TA040-12520 |
| Part Name: | Gear, Bevel 11 |
| Industry Focus: | Agricultural |
| Application: | for CZPT Tractor L4508 |
| Factory Add: |
Tiller Blade Plant : Xihu (West Lake) Dis.ng hardware industrial park, Xihu (West Lake) Dis. district, ZheJiang . Disc Blade Plant : HangZhou hi-tech development zone, HangZhou, ZheJiang . Iron Wheel Plant : Xihu (West Lake) Dis. Tongqin Town, HangZhou, zHangZhoug. Bolt and Nut Plant : Xihu (West Lake) Dis. industrial zone, HangZhou, zHangZhoug. |
| If you have any enquiry about quotation or cooperation, please feel free to email us, Our sales representative will contact you within 24 hours. Thank you for your interest in our products.Your comments on our products or any information on your market will be really appreciated. | |
CLICK HERE YOU CAN
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Why choose FarmDiscover for cooperation?
Comparing with our competitors, we have much more advantages as follows:
1.Since 2000 we have been exporting our parts and have rich experience in agriculture parts export.
2. More professional sales staffs to guarantee the better service.
3. Close to HangZhou/ZheJiang port, Reduce the transportation cost and time, ensure timely delivery.
4. Better quality to guarantee better Credit.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Tractor |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | Internal Gear |
| Manufacturing Method: | Cast Gear |
| Toothed Portion Shape: | Bevel Wheel |
| Material: | Cast Iron |
| Customization: |
Available
| Customized Request |
|---|
Can sprocket gears be used for heavy-duty applications in industrial machinery?
Yes, sprocket gears are commonly used in heavy-duty applications in various industrial machinery. Their robust design, high load-carrying capacity, and reliable power transmission make them well-suited for demanding industrial environments. Some of the key reasons sprocket gears are preferred for heavy-duty applications include:
1. Strength and Durability: Sprocket gears are typically made from strong and durable materials, such as hardened steel or cast iron. This allows them to withstand heavy loads and high torques without deformation or failure.
2. High Load Capacity: The tooth profile of sprocket gears, especially those with involute teeth, distributes the load evenly across the gear teeth, enabling them to handle substantial forces and transmit power efficiently.
3. Versatility: Sprocket gears can be designed in various configurations, such as single, double, or triple-strand setups, to accommodate different load requirements. They can also be used in combination with multiple sprockets and chains to create complex power transmission systems.
4. Effective Power Transmission: Sprocket gears provide reliable power transmission with minimal slippage or backlash. This is crucial in heavy-duty machinery, where precision and consistency are essential for optimal performance.
5. Easy Maintenance: Sprocket gears are relatively easy to maintain, as they can be individually replaced if worn or damaged. This reduces downtime and maintenance costs in industrial settings.
6. Adaptability: Sprocket gears can be used with various types of chains, such as roller chains, silent chains, or specialty chains, allowing for adaptation to different industrial applications.
7. Cost-Effective Solution: Considering their durability and long lifespan, sprocket gears offer a cost-effective solution for heavy-duty applications in industrial machinery.
Common examples of heavy-duty industrial machinery that use sprocket gears include conveyor systems, agricultural equipment, mining machinery, construction machinery, and manufacturing equipment.
It is important to select the appropriate sprocket gear size, material, and tooth configuration based on the specific requirements of the machinery and the operating conditions to ensure reliable and efficient performance in heavy-duty industrial applications.
How do I extend the lifespan of sprocket gears?
Extending the lifespan of sprocket gears is crucial to ensure the long-term efficiency and reliability of mechanical systems where they are employed. Proper maintenance and care can significantly contribute to prolonging the lifespan of sprocket gears:
1. Lubrication: Regular and proper lubrication is essential to reduce friction and wear between the sprocket teeth and the chain. Use high-quality lubricants suitable for the specific application and follow the manufacturer’s recommendations for lubrication intervals.
2. Correct Tension: Maintaining the correct chain tension is vital to prevent excessive wear on both the sprocket and the chain. Too much tension can cause premature wear, while too little tension can result in chain slippage and increased wear on the sprocket teeth.
3. Regular Inspection: Conduct routine visual inspections to check for signs of wear, damage, or misalignment. Detecting and addressing issues early can prevent further damage and extend the sprocket gear’s lifespan.
4. Cleaning: Keep the sprocket gears clean and free from debris and contaminants that can accelerate wear. Regularly clean the sprocket and chain using appropriate cleaning agents and methods.
5. Proper Alignment: Ensure proper alignment between the sprocket gear and the chain to distribute the load evenly across the teeth. Misalignment can cause uneven wear and premature failure.
6. Material Selection: Choose high-quality sprocket gears made from durable and wear-resistant materials that are suitable for the application’s specific operating conditions.
7. Avoid Overloading: Operating sprocket gears within their recommended load-carrying capacity helps prevent premature wear and failure.
8. Temperature Considerations: Be mindful of the operating temperature range of the sprocket gear material. Extreme temperatures can affect the material’s properties and lead to accelerated wear.
9. Regular Maintenance: Establish a regular maintenance schedule to inspect, clean, and lubricate the sprocket gears. Replace any worn or damaged components promptly.
10. Proper Storage: Store spare sprocket gears in a clean, dry, and controlled environment to prevent corrosion or damage before installation.
By following these practices and paying attention to the sprocket gear’s condition, you can extend its lifespan and optimize the performance of mechanical systems that rely on them.
How do I calculate the gear ratio for a sprocket gear system?
Calculating the gear ratio for a sprocket gear system is essential for understanding how the rotational speed and torque are transmitted between the driving and driven sprockets. The gear ratio (GR) is a measure of the speed and torque multiplication or reduction between the two sprockets.
The gear ratio is determined by the ratio of the number of teeth on the driving sprocket (ND) to the number of teeth on the driven sprocket (NDR). The formula to calculate the gear ratio is as follows:
Gear Ratio (GR) = ND / NDR
Where:
- ND is the number of teeth on the driving sprocket.
- NDR is the number of teeth on the driven sprocket.
For example, if the driving sprocket has 20 teeth, and the driven sprocket has 40 teeth, the gear ratio would be:
GR = 20 / 40 = 0.5
In this example, the gear ratio is 0.5, which means the driven sprocket rotates at half the speed of the driving sprocket, but with twice the torque. This is a speed reduction gear ratio.
Conversely, if the driven sprocket had 20 teeth and the driving sprocket had 40 teeth, the gear ratio would be:
GR = 40 / 20 = 2
In this case, the gear ratio is 2, indicating a speed increase gear ratio. The driven sprocket would rotate twice as fast as the driving sprocket, but with half the torque.
Calculating the gear ratio is crucial for selecting the appropriate sprockets for a desired application. Gear ratios affect the output speed, torque, and overall performance of the mechanical system, so choosing the right gear ratio is essential for achieving the desired results.
editor by CX 2024-04-02
China Best Sales Self Lubricating Transmission Nylon Sprocket Compression Gear for Agricultural CZPT
Product Description
Plastic Part Products Characteristic:
1. Well Shape Keeping
2. Deburr, Sharp Edge and Flash
3. Precision Tolerance Control
4. Nice Surface Treatment
5. Colorful Choice
Why Us:
We have a fully-equipped workshop that meets ISO 9001:2015 and IATF 16949:2016 requirements. All products are compliant
with FDA, WRAS, UL, RoHS and REACH standards, and meet DIN, JIS and ASTM regulations. Material report and dimension
checking report are available.
1. Quality Approvals. More than 15 years professional manufacture experience.
2. Experienced Staff and Service. Professional R&D team, production team, sales team, after-sales service team.
3. Product Performance and affordable cost. Superior performance with most competitive price.
4. Prompt Delivery. Faster delivery time.
5. Small Orders Accepted.
| Material | ABS,ASA,PP,PA,PC,PE,POM,HDPE,TPE,TPU, PVC,PBT etc |
| Material Report | FDA, ROHS, UL, WRAS and REACH |
| Dimension | Standard Sizes or As per customers’ Requirement |
| Certifications | ISO9001,IATF16949,ISO14001 |
| Color | Any colors according to PANTONE or RAL |
| Surface Finish | Texture (VDI/MT standard, or made to client’s sample), polished (high polish, mirror polish), smooth, painting, powder coating, printing, electroplating etc. |
| Service | Custom Made or OEM and ODM |
| Free Samples | Okay |
| Production Ways | CAD Drawing, 3D Files or Samples |
| Production Capacity | 200T,300T and 500T Compressing Molding, Injection Molding, Auto Vacuum Vulcanizing, Plastic Injection, and Extrusion |
| Supplying Capacity | One Million Pieces/ Month |
| Tolerance | Generally±0.05mm or Better |
| QC | PPAP, In House Control, Third Party Inspection Institution such SGS, TUV |
| Lead Time | 15 Days for Molding, 15-20 Days for Series Production |
| Application | Industry Machinery,Automotive,Mechanical Equipment, Construction, House Application, Medical Machine |
| More Parts |
Grommet, sleeve, feet, gasket, wheel, bellow, cap, dust cover, pad, washer, Strip, plug, stopper, grip, seal, bushing, bumper, blocks, and anti vibration mounts etc. product-group/eqgfnxHCaurj/Plastic-Injection-Molding-Parts-catalog-1.html |
FAQ
1. What types of rubber do you use?
Xihu (West Lake) Dis. Rubber has extensive experience in a vast range of rubber, including: Natural Rubber, SBR, CR, NBR, HNBR,
EPDM, Silicone Rubber, FPM, ACM, FK etc.
2. What types of plastic do you use?
Xihu (West Lake) Dis. Rubber has extensive experience in a vast range of plastics, including: ABS, Polypropylene (PP), PVC, POM,
PE, PEEK, Polyamide (PA) Nylons, PBT, etc.
3. What services do you provide?
We offer a broad range of services, including, Custom Rubber Molding, Liquid Injection Molding, Rubber Extrusion, and
Rubber/Plastic to Metal Bonded Parts.
4. Why us?
4.1 More than 15 years professional manufacture experience.
4.2 Professional R&D team, production team, sales team, after-sales service team.
4.3 Superior performance with most competitive price.
4.4 Faster delivery time.
5. Perfect quality control process
5.1 Raw material inspection
All raw materials before warehousing must be tested, and the corresponding physical property report shall be issued,
and compared with the physical property report of raw materials. Only when the test values of the 2 physical property
reports are consistent, can they be warehoused.
5.2 Mold inspection
After mold development or cleaning, we will check the full size of the mold to ensure that the quality of each cavity is
the same.
5.3 Product inspection
In the process of product production, inspectors regularly inspect the semi-finished products to ensure the rationality
of the process and control the defective rate within a reasonable range.
5.4 Finished product inspection
The double inspection can ensure that the product appearance and size are 100% qualified.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | PA6/PA66 |
|---|---|
| Part Name: | Plastic Part |
| More Materials: | ABS, PVC, PA, PU, PBT, POM, PP, Pet, PE, PS, PC or |
| Samples: |
US$ 0.05/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can sprocket gears be customized for specific machinery or equipment?
Yes, sprocket gears can be customized for specific machinery or equipment. Customization of sprocket gears allows manufacturers and engineers to tailor the design and specifications to meet the unique requirements of a particular application. Here are some key points about the customization of sprocket gears:
1. Size and Pitch: Sprocket gears can be customized in terms of their size, number of teeth, and pitch to match the specific speed ratio and torque requirements of the machinery. Different applications may demand different gear ratios, and customization allows for the optimization of performance.
2. Material: The choice of material for sprocket gears can be customized based on factors such as load capacity, environmental conditions, and the application’s operating temperature. Common materials used for sprocket gears include steel, stainless steel, cast iron, and various alloys.
3. Mounting Options: Customized sprocket gears can be designed to accommodate various mounting options, such as shaft mounting, hub mounting, or using a taper lock bushing system, depending on the specific requirements of the machinery.
4. Keyways and Set Screw Holes: Sprocket gears can be customized with keyways or set screw holes to ensure a secure and reliable connection with the shaft. The choice of mounting method depends on the application and the torque transmitted.
5. Bearing Support: In some cases, sprocket gears may require additional bearing support to handle radial loads effectively. Customization allows engineers to integrate the appropriate bearing support into the design.
6. Special Coatings or Treatments: Depending on the application’s environment, sprocket gears can be customized with special coatings or treatments to enhance corrosion resistance, reduce friction, or increase wear resistance.
7. Compliance with Standards: Customized sprocket gears can be designed to comply with specific industry standards or regulations, ensuring the equipment’s safety and performance.
By customizing sprocket gears, manufacturers can create reliable and efficient power transmission solutions that meet the exact needs of their machinery or equipment. This level of customization helps optimize performance, minimize maintenance, and improve the overall lifespan of the equipment.
How do I prevent chain elongation in a sprocket gear system?
Preventing chain elongation is essential to maintain the efficiency and longevity of a sprocket gear system. Chain elongation occurs over time due to wear and stretch in the chain, leading to a change in pitch length and improper engagement with the sprocket teeth. Here are some measures to prevent chain elongation:
1. Proper Lubrication: Regular and adequate lubrication of the chain is crucial to reduce friction and wear between the chain’s components. Lubricants also help prevent corrosion and reduce the chances of chain elongation.
2. Correct Tension: Maintaining the correct chain tension is vital to prevent excessive stress and elongation. Too much tension can accelerate wear, while too little tension can lead to slippage and increased elongation. Follow the manufacturer’s guidelines for proper tensioning.
3. Quality Chain: Invest in high-quality chains that are designed to resist elongation and offer better wear resistance. High-strength chains with heat-treated components are more resistant to elongation.
4. Proper Alignment: Ensure the sprockets are properly aligned to minimize lateral forces on the chain. Misalignment can cause uneven wear and accelerated elongation.
5. Regular Inspection: Perform routine inspections of the sprocket gear system to check for signs of wear, elongation, or any other issues. Address any problems promptly to prevent further damage.
6. Replace Worn Components: As the chain and sprockets wear over time, replace them when they reach their wear limits. Continuing to use worn components can accelerate elongation and lead to premature failure.
7. Avoid Overloading: Operating the sprocket gear system within its designed load capacity will help minimize stress on the chain, reducing the chances of elongation.
8. Environmental Considerations: In harsh or abrasive environments, protective measures like covers or guards can help prevent contaminants from accelerating chain wear and elongation.
By implementing these preventive measures, you can significantly reduce the risk of chain elongation and ensure a longer and more reliable service life for your sprocket gear system.
How do you select the right size and pitch of a sprocket gear for a specific application?
Choosing the correct size and pitch of a sprocket gear is crucial to ensure optimal performance and efficiency in a specific application. Here’s a step-by-step guide to help you make the right selection:
- Identify the Application Requirements: Understand the specific requirements of your application, including the desired speed, torque, power transmission, and operating conditions.
- Calculate the Gear Ratio: Determine the gear ratio required for your application. The gear ratio is the ratio of the number of teeth between the driving and driven sprockets and determines the speed and torque relationship between them.
- Consider the Pitch: The pitch of a sprocket refers to the distance between the centers of adjacent teeth. It is essential to choose sprockets with the same pitch as the chain or belt you plan to use in your transmission system.
- Choose the Number of Teeth: Once you have the gear ratio and pitch, calculate the number of teeth for both the driving and driven sprockets. The number of teeth affects the speed and torque characteristics of the transmission system.
- Verify Shaft Compatibility: Ensure that the sprocket gear’s bore size matches the diameter of your application’s input and output shafts.
- Consider Material and Strength: Select sprocket gears made from materials suitable for your application’s operating conditions. For heavy-duty applications, choose sprockets with high strength and wear resistance.
- Check Center Distance: Verify the center distance between the driving and driven sprockets to ensure proper chain or belt tension and alignment.
- Review Manufacturer Recommendations: Manufacturers often provide guidelines and specifications for their sprocket gears. Review their recommendations and consult with experts if necessary.
- Perform Regular Maintenance: Once the sprocket gear is installed, conduct regular maintenance, including lubrication and inspection, to ensure longevity and optimal performance.
Choosing the right size and pitch of a sprocket gear requires careful consideration of various factors to meet the specific needs of your application. By following these steps and consulting with experts when needed, you can select the most suitable sprocket gear for your mechanical system.
editor by CX 2024-03-08
China Best Sales OE A2760503900 Car Engine System Spare Auto Parts Vvt Sprocket Gear Ar 6.4 Camshaft Adjuster for Mercedes Benz M276 New
Product Description
Product Description
| Model No. | SJ-BZ17-VVT | Applicable Car Model | For Mercedes BENZ |
| OEM No. | A2760503900 A2760501800 A2760501847 |
Specification Engine model | M276(New) |
| Transport Package | Carton Package | Lead Time | 30 Days |
| HS Code | 8708999990 | Production Capacity | 800000 Sits Per Year |
Company Profile
Our Factory was established in 2015,located in HangZhou City, ZHangZhoug province, near the ZheJiang port HangZhou port.
As a supplier of OEM&ODM, we specialized in the production of automotive timing engine system. Our main product is timing chain kit, including timing chain, timing guide, timing sprocket and timing tensioner. Our main market is Southeast Asia, Europe, North America and Middle East. We have auto parts industry experience over 8 years and individual sales department with 7 peoples for customer service. We are professional and responsible
Welcome to visit our factory!
Factory Workshop&Office
Exhibition Shows
FAQ
Q1.Can you customize and design as the clients’ requirement?
A1: Yes,we can do OEM & ODM
Q2.How long is the warranty of your products?
A2: Normally 2 year or 24 months whichever occurs first.
Q3.Can you produce the products labeled with the client’s brand?
A3: With the authorization of the brand, we can OEM for our clients.
Q4.Can i buy the products directly on the website without asking customer service ?
A4: The price of the products is for reference only. Please consult the customer service for details. The products without communication will not be delivered.
Q5.What payment terms do you accept?
A5: On T/T term 30% down payment is required in advance,and 70% balance shall be settled before shipment. We’ll show you the photos of the products and packages before you pay the balance.
Q6.Delivery time?
A6: Standard hot-sell products are always in stock. The production period for Customizing products is 20-30 days depends on order quantity.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
| Lead Time: | 30 Days After Advance Payment |
| Transport Package: | Carton Package |
| Trademark: | SJP |
| Origin: | China |
| Samples: |
US$ 60/Piece
1 Piece(Min.Order) | |
|---|
How do I properly install and align sprocket gears?
Proper installation and alignment of sprocket gears are crucial to ensure smooth and efficient power transmission and to prevent premature wear. Here are the steps to properly install and align sprocket gears:
1. Gather the Required Tools:
Before starting the installation process, gather all the necessary tools, including a torque wrench, measuring tools (calipers or micrometers), leveling tools, and alignment tools.
2. Clean the Components:
Thoroughly clean the sprocket gears and the shafts on which they will be mounted. Remove any dirt, debris, or old lubricant to ensure proper contact between the components.
3. Check for Damage:
Inspect the sprocket gears for any signs of damage, wear, or deformation. If any issues are found, replace the damaged components before proceeding.
4. Ensure Proper Fit:
Ensure that the bore diameter of the sprocket gear matches the diameter of the shaft on which it will be mounted. The fit should be neither too loose nor too tight, and the keyway (if present) should align properly with the key on the shaft.
5. Align Sprocket Gears:
For chain and sprocket systems, align the sprocket gears precisely with each other. The teeth of the driving and driven sprockets should mesh smoothly with the chain. For belt drive systems, ensure the sprocket gears align with each other and the belt tracks properly within the sprockets.
6. Check Axial Alignment:
Ensure that the sprocket gears are axially aligned with each other and perpendicular to their respective shafts. Any misalignment can cause premature wear and noise during operation.
7. Set Tension:
If using a chain and sprocket system, adjust the tension of the chain to the manufacturer’s specifications. Proper tension ensures optimal power transmission and extends the life of both the chain and sprocket gears.
8. Lubricate:
Apply the appropriate lubricant to the sprocket gear teeth and the chain or belt as required. Lubrication reduces friction, heat, and wear during operation.
9. Torque Fasteners:
If the sprocket gears are held in place with fasteners (such as set screws or bolts), torque them to the recommended specifications. This ensures that the sprocket gears are securely attached to the shafts and will not slip during operation.
10. Perform a Trial Run:
After installation, run the system at low speed and observe its performance. Check for any unusual noise, vibration, or misalignment. If any issues are detected, stop the system immediately and address the problem.
Following these steps will help ensure that the sprocket gears are properly installed and aligned, leading to reliable and efficient power transmission in your mechanical system.
How do I extend the lifespan of sprocket gears?
Extending the lifespan of sprocket gears is crucial to ensure the long-term efficiency and reliability of mechanical systems where they are employed. Proper maintenance and care can significantly contribute to prolonging the lifespan of sprocket gears:
1. Lubrication: Regular and proper lubrication is essential to reduce friction and wear between the sprocket teeth and the chain. Use high-quality lubricants suitable for the specific application and follow the manufacturer’s recommendations for lubrication intervals.
2. Correct Tension: Maintaining the correct chain tension is vital to prevent excessive wear on both the sprocket and the chain. Too much tension can cause premature wear, while too little tension can result in chain slippage and increased wear on the sprocket teeth.
3. Regular Inspection: Conduct routine visual inspections to check for signs of wear, damage, or misalignment. Detecting and addressing issues early can prevent further damage and extend the sprocket gear’s lifespan.
4. Cleaning: Keep the sprocket gears clean and free from debris and contaminants that can accelerate wear. Regularly clean the sprocket and chain using appropriate cleaning agents and methods.
5. Proper Alignment: Ensure proper alignment between the sprocket gear and the chain to distribute the load evenly across the teeth. Misalignment can cause uneven wear and premature failure.
6. Material Selection: Choose high-quality sprocket gears made from durable and wear-resistant materials that are suitable for the application’s specific operating conditions.
7. Avoid Overloading: Operating sprocket gears within their recommended load-carrying capacity helps prevent premature wear and failure.
8. Temperature Considerations: Be mindful of the operating temperature range of the sprocket gear material. Extreme temperatures can affect the material’s properties and lead to accelerated wear.
9. Regular Maintenance: Establish a regular maintenance schedule to inspect, clean, and lubricate the sprocket gears. Replace any worn or damaged components promptly.
10. Proper Storage: Store spare sprocket gears in a clean, dry, and controlled environment to prevent corrosion or damage before installation.
By following these practices and paying attention to the sprocket gear’s condition, you can extend its lifespan and optimize the performance of mechanical systems that rely on them.
What are the advantages of using a sprocket gear over other types of gears?
Sprocket gears offer several advantages over other types of gears, making them a popular choice in various mechanical systems and power transmission applications. Here are the key advantages:
- Efficient Power Transmission: Sprocket gears, when used with chains or belts, provide an efficient means of power transmission over long distances. The engagement of teeth in a sprocket gear and the chain or belt ensures a positive drive, minimizing power losses and maximizing efficiency.
- High Gear Ratios: Sprocket gears can achieve high gear ratios in a compact design, allowing for significant speed reduction or amplification. This makes them suitable for applications that require precise speed control and torque conversion.
- Simple and Cost-Effective: Sprocket gears are relatively simple in design, making them cost-effective to manufacture and maintain. They consist of a circular disc with teeth around the circumference, which can be readily machined or cast.
- Easy Installation and Replacement: Sprocket gears are easy to install and replace, especially in chain-driven systems. Changing a sprocket gear requires minimal downtime, making maintenance and repairs more convenient.
- Flexible Design Options: Sprocket gears come in various sizes, tooth profiles, and materials, providing flexibility in design to suit different applications. They can be custom-made to match specific requirements.
- High Load Capacity: Sprocket gears, particularly those made from durable materials, can handle high loads and transmit significant power without experiencing premature wear or failure.
- Quiet and Smooth Operation: When paired with well-lubricated chains or belts, sprocket gear systems can operate quietly and smoothly, reducing noise and vibration levels in the mechanical system.
- Wide Range of Applications: Sprocket gears find applications in various industries, including automotive, machinery, robotics, agricultural equipment, and more. They are suitable for both heavy-duty and light-duty systems.
- Excellent for High-Speed Applications: In high-speed applications, sprocket gears offer reliable performance with minimal heat generation due to their positive engagement with chains or belts.
While sprocket gears offer numerous advantages, their selection should consider specific application requirements, load conditions, operating environment, and other factors to ensure optimal performance and longevity.
editor by CX 2024-01-11