China manufacturer Gears Manufacturer CNC Machining Turning Parts OEM Custom Sprocket Steel Hardened Helical Rack CZPT Wheel Spur Bevel Gear

Product Description

We Are Precision Metal Parts Manufacturer And We Providing Custom Processing Service. Send Us Drawings, We Will Feedback You Quotation Within 24 Hours

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Our Advantages

 

Equipment
3-axis, 4-axis and full 5-axis processing equipment, CNC lathe, centering machine, turning and milling compound, wire cutting, EDM, grinding, etc

Processing
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding

Materials
Aluminum, metal, steel, metal, plastic, metal, brass, bronze, rubber, ceramic, cast iron, glass, copper, titanium, metal, titanium, steel, carbon fiber, etc

Tolerance
+/-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form

Quality Assurance
ISO9001:2015, ISO13485:2016, SGS, RoHs, TUV
Tolerance

Surface Treatment

Aluminum parts Stainless Steel parts Steel parts Brass parts
Clear Anodized Polishing Zinc Plating Nickel Plating
Color Anodized Passivating Oxide black chrome plating
Sandblast Anodized Sandblasting Nickel Plating Electrophoresis black
Chemical Film Laser engraving Chrome Plating Oxide black
Brushing Electrophoresis black Carburized Powder coated
Polishing Oxide black Heat treatment  

 

Machining Workshop

                 Production Process                

                Quality Guarantee                

 

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Application industry

CNC Machining Parts Can Be Used in Many Industry

Aerospace/ Marine/ Metro/ Motorbike/ Automotive industries, Instruments & Meters, Office equipments, Home appliance, Medical equipments, Telecommunication, Electrical & Electronics, Fire detection system, etc

 

Areospace

Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons, Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears,Differential Housing, Axle Shafts

 

Auto&Motorcycle

Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons,Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears, Differential Housing, Axle Shafts

 

Energy

Drill Pipes and Casing, Impellers Casings, Pipe Control Valves, Shafts, Wellhead Equipment, Mud Pumps, Frac Pumps, Frac Tools,Rotor Shafts and disc

 

Robotics

Custom robotic end-effectors, Low-volume prototype, Pilot, Enclosures, Custom tooling, Fixturing

 

Medical Industry

Rotary Bearing Seal Rings for CZPT Knife,CT Scanner Frames,Mounting Brackets,Card Retainers for CT Scanners,Cooling Plenums for CT Scanners,Brackets for CT Scanners,Gearbox Components,Actuators,Large Shafts

 

Home Appliances

Screws, hinges, handles, slides, turntables, pneumatic rods, guide rails, steel drawers

 

Certifications

FAQ

Q1. What kind of production service do you provide?
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding, Simple Assembly and Various Metal Surface Treatment.

Q2. How about the lead time?
Mould : 3-5 weeks
Mass production : 3-4 weeks

Q3. How about your quality?
♦Our management and production executed strictly according to ISO9001 : 2008 quality System.
♦We will make the operation instruction once the sample is approval. 
♦ We will 100% inspect the products before shipment.
♦If there is quality problem, we will supply the replacement by our shipping cost.

Q4. How long should we take for a quotation?
After receiving detail information we will quote within 24 hours

Q5. What is your quotation element?
Drawing or Sample, Material, finish and Quantity.

Q6. What is your payment term?
Mould : 50% prepaid, 50% after the mould finish, balance after sample approval.
Goods : 50% prepaid, balance T/T before shipment.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Aerospace/ Marine/Automotive/Medical Equipments
Hardness: Soft Tooth Surface
Gear Position: External Gear
Manufacturing Method: Machining,Milling,Stamping,Laser Cutting,etc
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 0.8/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

sprocket gear

What safety precautions should be taken when working with sprocket gear assemblies?

Working with sprocket gear assemblies requires adherence to safety guidelines to prevent accidents and injuries. Here are the safety precautions that should be taken:

1. Proper Training: Ensure that all personnel involved in working with sprocket gear assemblies are adequately trained in handling and operating the equipment. Training should cover safety procedures, potential hazards, and proper use of tools.

2. Wear Personal Protective Equipment (PPE): Always wear appropriate PPE, including safety glasses, gloves, and steel-toed boots when working with sprocket gear assemblies. This will protect against any flying debris or accidental contact with moving parts.

3. Lockout/Tagout (LOTO): Before performing any maintenance or inspection on sprocket gear assemblies, follow lockout/tagout procedures to isolate the equipment from its power source. This prevents accidental startup while someone is working on or near the gears.

4. Guarding: Ensure that all sprocket gear assemblies are properly guarded to prevent access to moving parts. Guards should be in place and well-maintained at all times.

5. Inspect Gears Regularly: Regularly inspect sprocket gears for signs of wear, damage, or misalignment. Address any issues promptly to prevent potential hazards.

6. Avoid Loose Clothing and Jewelry: Avoid wearing loose clothing, jewelry, or anything that could get caught in the gears. Tie back long hair to prevent entanglement.

7. Use the Right Tools: Always use the correct tools for the job when working with sprocket gear assemblies. Using improper tools can cause damage to the gears or pose safety risks.

8. Keep the Work Area Clean: Maintain a clean work area around the sprocket gear assembly to prevent slips, trips, and falls. Remove any debris or obstructions that could cause accidents.

9. Monitor Operating Conditions: Keep an eye on the operating conditions of the sprocket gear assembly. If you notice any unusual noises, vibrations, or performance issues, shut down the equipment immediately for inspection and repair.

10. Follow Manufacturer’s Instructions: Adhere to the manufacturer’s guidelines and recommendations for the installation, operation, and maintenance of the sprocket gear assembly.

11. Stay Alert and Focused: Always remain attentive and focused when working with sprocket gear assemblies. Avoid distractions to prevent accidents.

12. Seek Professional Help: If you are unsure about any aspect of working with sprocket gear assemblies, seek assistance from a qualified professional or supervisor.

By following these safety precautions, you can create a safer working environment and reduce the risk of accidents when dealing with sprocket gear assemblies.

sprocket gear

What are the temperature limits for the operation of sprocket gears?

Sprocket gears, like other mechanical components, have temperature limits for safe and efficient operation. The temperature limits depend on the materials used in the manufacturing of the sprocket gears and the specific application. Here are some general guidelines regarding temperature limits:

1. Standard Steel Sprocket Gears: Standard steel sprocket gears typically have a temperature range of -20°C to 150°C (-4°F to 302°F). At temperatures beyond this range, the performance and durability of the sprocket gear may be compromised.

2. Heat-Treated and Alloy Steel Sprocket Gears: Heat-treated and alloy steel sprocket gears offer improved temperature resistance and can operate within a range of -40°C to 200°C (-40°F to 392°F). These sprockets are suitable for applications with higher temperature demands.

3. Stainless Steel Sprocket Gears: Stainless steel sprocket gears are known for their corrosion resistance and can handle a broader temperature range of -80°C to 400°C (-112°F to 752°F). They are often used in extreme environments.

4. Plastic or Nylon Sprocket Gears: Plastic sprocket gears, such as those made from nylon, have lower temperature limits and are generally suitable for temperatures ranging from -40°C to 100°C (-40°F to 212°F).

5. High-Temperature Alloy Sprocket Gears: For specialized applications in high-temperature environments, sprocket gears made from high-temperature alloys can operate at temperatures exceeding 500°C (932°F).

6. Critical Temperature Considerations: When using sprocket gears near the upper temperature limits, it’s crucial to consider the potential for thermal expansion, which can affect the fit and engagement with other components in the system.

7. Extreme Conditions: In extreme cases, such as in industrial furnaces or cryogenic applications, special materials and coatings may be necessary to ensure the sprocket gears’ integrity and performance.

It is essential to select sprocket gears that can handle the expected operating temperature range of your specific application. Operating within the recommended temperature limits will ensure the sprocket gears’ efficiency, minimize wear, and prevent premature failure.

sprocket gear

What are the advantages of using a sprocket gear over other types of gears?

Sprocket gears offer several advantages over other types of gears, making them a popular choice in various mechanical systems and power transmission applications. Here are the key advantages:

  1. Efficient Power Transmission: Sprocket gears, when used with chains or belts, provide an efficient means of power transmission over long distances. The engagement of teeth in a sprocket gear and the chain or belt ensures a positive drive, minimizing power losses and maximizing efficiency.
  2. High Gear Ratios: Sprocket gears can achieve high gear ratios in a compact design, allowing for significant speed reduction or amplification. This makes them suitable for applications that require precise speed control and torque conversion.
  3. Simple and Cost-Effective: Sprocket gears are relatively simple in design, making them cost-effective to manufacture and maintain. They consist of a circular disc with teeth around the circumference, which can be readily machined or cast.
  4. Easy Installation and Replacement: Sprocket gears are easy to install and replace, especially in chain-driven systems. Changing a sprocket gear requires minimal downtime, making maintenance and repairs more convenient.
  5. Flexible Design Options: Sprocket gears come in various sizes, tooth profiles, and materials, providing flexibility in design to suit different applications. They can be custom-made to match specific requirements.
  6. High Load Capacity: Sprocket gears, particularly those made from durable materials, can handle high loads and transmit significant power without experiencing premature wear or failure.
  7. Quiet and Smooth Operation: When paired with well-lubricated chains or belts, sprocket gear systems can operate quietly and smoothly, reducing noise and vibration levels in the mechanical system.
  8. Wide Range of Applications: Sprocket gears find applications in various industries, including automotive, machinery, robotics, agricultural equipment, and more. They are suitable for both heavy-duty and light-duty systems.
  9. Excellent for High-Speed Applications: In high-speed applications, sprocket gears offer reliable performance with minimal heat generation due to their positive engagement with chains or belts.

While sprocket gears offer numerous advantages, their selection should consider specific application requirements, load conditions, operating environment, and other factors to ensure optimal performance and longevity.

China manufacturer Gears Manufacturer CNC Machining Turning Parts OEM Custom Sprocket Steel Hardened Helical Rack CZPT Wheel Spur Bevel Gear  China manufacturer Gears Manufacturer CNC Machining Turning Parts OEM Custom Sprocket Steel Hardened Helical Rack CZPT Wheel Spur Bevel Gear
editor by CX 2023-09-06