China factory OEM High Quality Plastic Spur/Bevel/Crown/Worm/Helical Sprocket Gear for Shaft

Product Description

OEM High Quality Plastic Spur / Bevel / CZPT / Worm / Helical Sprocket Gear for Shaft

 

Product Details

Products Type

We can OEM size,material and different shape for gears as your requiremnt.

Products Specification

  1. Various type for your choice.
  2. Good abrasion, heat and oil resistance.
  3. Good anti-aging performance and gas tightness.
  4. Ease of bonding to other material.
  5. Excellent oxygen and CZPT resistance.
  6. Non-flammable,self-extinguish. 
Service Product & Mold Design and Making,Material Modification,Surface Treatment,Assembly,Custom Packaging
Technology Injection molding, CNC machining, Extrusion, vacuum forming, Compression molding, Over molding&insert molding
Material Rubber:
NR, NBR, Neoprene, EPDM, Silicone, FKM, BR/SBR, PU, TPE, TPV, TPU,etc
Plastic:
PA6 PA66 PA6+GF PA66+GF, ABS, POM, PP, PE, LDPE, HDPE, UHMWPE, PTFE, PVC, PC, PEEK, PS, PET, PBT, TPU, TPE,etc
Color any color according to Pantone code
Size As per customer’s requirements
Additives UV absorbers, Flame retardants, Plasticizers, Colorants, Carbon fibers, Glass fibers
Surface Treatment Polishing finish, Glossy Finish, Texture Finish, silk printing, painting, As-machined
Biggest Part Size 1500*1500*1000mm
Tolerance 0.01mm–0.001mm
Product Volume 50,000,000 Pcs/Month
Drawing Format 2D Drawing: PDF/JPG/PNG
3D Drawing: STEP/STP/IGS/DXF/DWG
Packaging Can be customized packaging
Shipping 10-20 days for mouldmaking , and partsdelivery time is dependson quantity of production
We have longterm cooperation with internation shipping agent and express company, so that shipping safty and arriving time are secured
Application Automotive, ATV, Mechanical equipment, Construction, Home appliance, Aviation,
Office facilities, Agriculture, etc.

Our Factory

Customization Capabilities

 
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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Industry
Hardness: Hardened
Gear Position: Internal Gear
Samples:
US$ 999/Piece
1 Piece(Min.Order)

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Order Sample

For sample price, package information, and logisti
Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

sprocket gear

Can sprocket gears be used in automotive applications?

Yes, sprocket gears can be used in automotive applications, particularly in vehicles that utilize chain and sprocket systems for power transmission. Sprocket gears are commonly found in motorcycles, bicycles, and some specialized automotive vehicles.

In motorcycles, sprocket gears are a crucial component of the chain drive system that transfers power from the engine to the rear wheel. The front and rear sprockets, connected by a roller chain, work together to create a gear ratio that affects the vehicle’s speed and torque characteristics.

Bicycles also use sprocket gears as part of their chain drive system. The front chainring and rear sprocket (cassette) combination allows cyclists to shift gears and adapt to different terrains or riding conditions.

While sprocket gears are not as prevalent in traditional passenger cars as they are in motorcycles and bicycles, there are specialized automotive applications where they can be found. For example, some off-road vehicles, agricultural equipment, and certain transmission systems in high-performance sports cars may use sprocket gears.

One of the advantages of using sprocket gears in automotive applications is their efficiency in power transmission. They can handle high torque loads and are well-suited for applications that require a simple and robust mechanical design. Additionally, sprocket gear systems are generally low-maintenance, making them suitable for rugged environments and off-road use.

However, sprocket gear systems also have some limitations. They may produce more noise compared to other transmission methods, such as gears with teeth. Additionally, the exposed chain and sprocket system requires regular lubrication and maintenance to ensure proper functioning and longevity.

In summary, while sprocket gears are not as commonly used in traditional passenger cars, they play a significant role in various automotive applications, particularly in motorcycles, bicycles, off-road vehicles, and specialized high-performance vehicles.

sprocket gear

What are the load-carrying capacities of different sprocket gear configurations?

Load-carrying capacity is a critical factor to consider when selecting a sprocket gear configuration for a specific application. The load-carrying capacity of a sprocket gear depends on various factors, including the material and design of the sprocket, the size and number of teeth, and the type of chain used in conjunction with the sprocket.

Here are some factors that influence the load-carrying capacities of different sprocket gear configurations:

1. Material: The choice of material significantly impacts the load-carrying capacity of the sprocket gear. High-strength materials, such as hardened steel or alloy materials, are often used for heavy-duty applications, as they can withstand higher loads without deformation or failure.

2. Number of Teeth: Sprocket gears with more teeth typically distribute the load over a larger surface area, which can improve their load-carrying capacity. However, an increase in the number of teeth may also lead to higher friction losses in the system.

3. Tooth Profile: The shape of the sprocket gear teeth, such as standard or modified tooth profiles, can affect the load distribution and efficiency of the gear system.

4. Chain Type: The type of chain used with the sprocket gear is crucial in determining the overall load-carrying capacity of the system. Different chain designs, such as roller chains or silent chains, have varying load-carrying capabilities.

It is essential to consult the manufacturer’s specifications and engineering data when determining the load-carrying capacity of a particular sprocket gear configuration. Additionally, factors like the speed of operation, environmental conditions, and duty cycle should also be considered to ensure the sprocket gear is appropriately sized for the application.

In heavy-duty and high-load applications, engineers often conduct detailed calculations and simulations to ensure the sprocket gear system can handle the required loads safely and reliably. Proper maintenance and periodic inspections are essential to preserve the load-carrying capacity and extend the life of the sprocket gear system.

sprocket gear

What are the common problems faced with sprocket gears and how to troubleshoot them?

Sprocket gears, like any mechanical components, can encounter various issues during their operation. Some common problems and their troubleshooting approaches are as follows:

  • 1. Excessive Wear: Over time, sprocket gears may wear down due to friction and load. This can lead to poor performance and affect the overall efficiency of the system.
  • Troubleshooting: Regularly inspect the sprocket gears for signs of wear. If wear is detected, consider replacing the worn-out gears with new ones. Lubrication can also help reduce wear and prolong the lifespan of the gears.
  • 2. Misalignment: Improper alignment between the sprocket gear and the chain or other components can cause uneven wear and noise.
  • Troubleshooting: Check the alignment of the sprocket gear with the chain or other mating components. Adjust and realign the gears if necessary to ensure proper alignment.
  • 3. Chain Skipping: Chain skipping occurs when the chain fails to engage properly with the sprocket teeth, causing jerky motion and potential damage to the chain.
  • Troubleshooting: Check for any misalignment or excessive wear that may be causing the chain to skip. Replace any worn-out components and ensure proper tension in the chain to prevent skipping.
  • 4. Noise and Vibration: Excessive noise and vibration during operation can indicate issues with the sprocket gear system.
  • Troubleshooting: Inspect the gears for wear, misalignment, or damage that could be causing the noise and vibration. Proper lubrication and alignment can often help reduce noise and vibration levels.
  • 5. Fatigue Failure: Sprocket gears can fail due to material fatigue, especially if subjected to high loads and stress.
  • Troubleshooting: Select sprocket gears made from high-quality materials and appropriate strength to handle the application’s load. Regularly inspect for signs of fatigue, such as cracks or deformations, and replace any compromised gears.

It is essential to perform regular maintenance, including lubrication, alignment checks, and visual inspections, to prevent and address these common issues. Early detection and timely troubleshooting can significantly extend the lifespan and performance of sprocket gears in a mechanical system.

China factory OEM High Quality Plastic Spur/Bevel/Crown/Worm/Helical Sprocket Gear for Shaft  China factory OEM High Quality Plastic Spur/Bevel/Crown/Worm/Helical Sprocket Gear for Shaft
editor by CX 2023-12-20