China factory CZPT Excavator Bulldozer PC200 Undercarriage Parts Sprocket Gear

Product Description

Sprocket Rim
Material: 40Mn
Technology: Forging or Casting
Finish: Smooth
Hardness: HRC50-60
Deepth: 4mm-10mm
Heat treatment: Quenching
Dimensions: International Standard
Port: HangZhou
Supply Ability: 100000 Piece/Pieces per Month can improve
Packaging Detail: Wooden case/pallet
Delivery Detail: 10-20 days after the payment
Certificate: ISO9002
Warranty time: 6 months
Service: OEM and after-sale service

Our manufacturer can supply the Model below:
Komatsu:
PC40-7 PC60-5-6-7 PC75 PC100-3-5 PC120-5 PC130 PC200-2-3-4-5-6-7-8 PC220-1-3-5 PC230 PC240 PC300-1-5-6-7 PC400-1-3-5

Hitachi:
EX40 EX55 ZX55 EX55-5B EX60-2-3 EX70(ZX70) EX100M EX100-1-2-3-5 EX120 EX150 EX160 EX200-1-2-3-5 ZX200 ZX210 EX220 ZX230 EX300-1-2-3-5 EX330 EX400 UH08 UH07 UH10 UH14

Sumitomo:
SH60 SH65 SH100 SH120-A3 SH120 SH200 SH220-1-5 SH260 SH280 SH300-1-2-3 SH340 SH580-5 S25 S35 S120 S160 S250 S260 S265F2 S280 S280F2 S280FA

Kobelco:
SK30 SK40 SK60 SK100 SK120 SK200-1-6 SK220-1-3 SK230-3-6 SK300 SK320 SK07-1-2-7 SK07N2 SK09

Caterpillar:
E70 E110 E120B E180 E200B E240 E300B E307 CAT311 CAT312 E320 E325 E330 E450 MS180

Daewoo:
DH55 DH60 DH70 DH80 DH150 DH150W DH175 DH200 DH210 DH215-7-9 DH220-3-5-7 DH225 DH255 DH258 DH280 DH300 DH320 DH330 DH340 DH370 DH400

Kato:
HD250 HD250SE HD400 HD450 HD500 HD510 HD550 HD550SE HD650 HD700 HD770 HD800 HD1250 HD1430

Hyundai:
R55 R60-5-7-9 R80 R110 R130-1-2-7 R150 R190 R200-1-2 R210 R215 R220 R225-7 R265 R290 R305 R455

Volvo:
EC55B EC60C EC140B EC200B EC210B EC240B EC290B EC360B EC460B EC550

Bulldozer:
D20 D31 D50 D60 D65 D30 D40 D60-3 D6B D5 D80 D85 D3C D4C D4D D75 D80A-7 D4E D4H-1 D31-15 D31-18 D50-15 D50-16 D6D D5H D8N D9N D155 D31 D355 D10

HangZhou Fortune Machinery Co., Ltd. is 1 of main manufacturers and exporters of undercarriage parts for excavators and bulldozers for more than 10 years in China. Its factory is located at HangZhou City of ZheJiang Province, very near HangZhou Port with a very convenient transportation.

HangZhou Fortune Machinery mainly supply undercarriage replacement parts such as track rollers, top rollers, sprockets, segments, idler assy, track link assy, track shoe, bucket, bucket teeth, bucket link, I link, cutting side, end bits, bushings pins, bolts and nuts for excavators and bulldozers. Its products are applicable for most famous makes such as Komatsu, Hitachi, Caterpillar, Kobelco, Kato, Daewoo, Hyundai, CZPT and so on. Most products are exported to European, Southeast Asia, Middle East, South America etc.

With the principal “Good quality and Best services at reasonable prices”, we strive to continually improve our production technique to provide better products at better prices. We cordially welcome the customers from all over the world to consult and visit, on the basis of mutual benefit and creat refulgence together.
 

BRAND                
KOMATSU PC30 PC40 PC45 PC60 PC75 PC100 PC120 PC200
EXCAVATOR PC220 PC300 PC350 PC400        
CATERPILLAR E70B E110 E120 E200B E307 E311 E312 E320
EXCAVATOR E322 E325 E300B E330        
KOMATSU D20 D21 D30 D31 D37 D40 D50 D60
BULLDOZER D63 D65 D80 D85 D135 D155 D355 D375
CATERPILLAR D3C D3D D4 D4C D4D D4E D5 D5H
BULLDOZER D6 D6C D6D D6H D7E D7G D8N D9N
HITACHI EX30 EX40 EX60 EX100 EX120 EX200 EX220 EX300
  EX400 ZAX200 ZX330 ZX350 UH07 UH081 UH083  
DAEWOO DH55 DH200 DH220 DH280 DH300 DH320    
HYUNDAI R55 R110 R130 R150 R200 R210 R250 R290
KEBELCO SK60 SK100 SK120 SK200 SK220 SK300 K904 K907
MITSUBISHI MS110 MS120 MS140 MS180        
KATO HD140 HD250 HD400 HD550 HD700 HD850 HD900 HD1220
SAMSUNG H.I. MX8 SE200 SE210 SE280 MX292 SE350    
SUMITOMO SH70 SH100 SH120 SH160 SH200 SH280 SH300 SH340

Contact us:

HangZhou Fortune Machinery Co., Ltd.
Contact person:James

 

Type: Crawler
Application: Excavator
Certification: CE, ISO9001: 2000
Condition: New
Material: 40mn
Hardness: HRC50–55
Customization:
Available

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Customized Request

sprocket gear

Can sprocket gears be used for heavy-duty applications in industrial machinery?

Yes, sprocket gears are commonly used in heavy-duty applications in various industrial machinery. Their robust design, high load-carrying capacity, and reliable power transmission make them well-suited for demanding industrial environments. Some of the key reasons sprocket gears are preferred for heavy-duty applications include:

1. Strength and Durability: Sprocket gears are typically made from strong and durable materials, such as hardened steel or cast iron. This allows them to withstand heavy loads and high torques without deformation or failure.

2. High Load Capacity: The tooth profile of sprocket gears, especially those with involute teeth, distributes the load evenly across the gear teeth, enabling them to handle substantial forces and transmit power efficiently.

3. Versatility: Sprocket gears can be designed in various configurations, such as single, double, or triple-strand setups, to accommodate different load requirements. They can also be used in combination with multiple sprockets and chains to create complex power transmission systems.

4. Effective Power Transmission: Sprocket gears provide reliable power transmission with minimal slippage or backlash. This is crucial in heavy-duty machinery, where precision and consistency are essential for optimal performance.

5. Easy Maintenance: Sprocket gears are relatively easy to maintain, as they can be individually replaced if worn or damaged. This reduces downtime and maintenance costs in industrial settings.

6. Adaptability: Sprocket gears can be used with various types of chains, such as roller chains, silent chains, or specialty chains, allowing for adaptation to different industrial applications.

7. Cost-Effective Solution: Considering their durability and long lifespan, sprocket gears offer a cost-effective solution for heavy-duty applications in industrial machinery.

Common examples of heavy-duty industrial machinery that use sprocket gears include conveyor systems, agricultural equipment, mining machinery, construction machinery, and manufacturing equipment.

It is important to select the appropriate sprocket gear size, material, and tooth configuration based on the specific requirements of the machinery and the operating conditions to ensure reliable and efficient performance in heavy-duty industrial applications.

sprocket gear

What are the load-carrying capacities of different sprocket gear configurations?

Load-carrying capacity is a critical factor to consider when selecting a sprocket gear configuration for a specific application. The load-carrying capacity of a sprocket gear depends on various factors, including the material and design of the sprocket, the size and number of teeth, and the type of chain used in conjunction with the sprocket.

Here are some factors that influence the load-carrying capacities of different sprocket gear configurations:

1. Material: The choice of material significantly impacts the load-carrying capacity of the sprocket gear. High-strength materials, such as hardened steel or alloy materials, are often used for heavy-duty applications, as they can withstand higher loads without deformation or failure.

2. Number of Teeth: Sprocket gears with more teeth typically distribute the load over a larger surface area, which can improve their load-carrying capacity. However, an increase in the number of teeth may also lead to higher friction losses in the system.

3. Tooth Profile: The shape of the sprocket gear teeth, such as standard or modified tooth profiles, can affect the load distribution and efficiency of the gear system.

4. Chain Type: The type of chain used with the sprocket gear is crucial in determining the overall load-carrying capacity of the system. Different chain designs, such as roller chains or silent chains, have varying load-carrying capabilities.

It is essential to consult the manufacturer’s specifications and engineering data when determining the load-carrying capacity of a particular sprocket gear configuration. Additionally, factors like the speed of operation, environmental conditions, and duty cycle should also be considered to ensure the sprocket gear is appropriately sized for the application.

In heavy-duty and high-load applications, engineers often conduct detailed calculations and simulations to ensure the sprocket gear system can handle the required loads safely and reliably. Proper maintenance and periodic inspections are essential to preserve the load-carrying capacity and extend the life of the sprocket gear system.

sprocket gear

How do you select the right size and pitch of a sprocket gear for a specific application?

Choosing the correct size and pitch of a sprocket gear is crucial to ensure optimal performance and efficiency in a specific application. Here’s a step-by-step guide to help you make the right selection:

  1. Identify the Application Requirements: Understand the specific requirements of your application, including the desired speed, torque, power transmission, and operating conditions.
  2. Calculate the Gear Ratio: Determine the gear ratio required for your application. The gear ratio is the ratio of the number of teeth between the driving and driven sprockets and determines the speed and torque relationship between them.
  3. Consider the Pitch: The pitch of a sprocket refers to the distance between the centers of adjacent teeth. It is essential to choose sprockets with the same pitch as the chain or belt you plan to use in your transmission system.
  4. Choose the Number of Teeth: Once you have the gear ratio and pitch, calculate the number of teeth for both the driving and driven sprockets. The number of teeth affects the speed and torque characteristics of the transmission system.
  5. Verify Shaft Compatibility: Ensure that the sprocket gear’s bore size matches the diameter of your application’s input and output shafts.
  6. Consider Material and Strength: Select sprocket gears made from materials suitable for your application’s operating conditions. For heavy-duty applications, choose sprockets with high strength and wear resistance.
  7. Check Center Distance: Verify the center distance between the driving and driven sprockets to ensure proper chain or belt tension and alignment.
  8. Review Manufacturer Recommendations: Manufacturers often provide guidelines and specifications for their sprocket gears. Review their recommendations and consult with experts if necessary.
  9. Perform Regular Maintenance: Once the sprocket gear is installed, conduct regular maintenance, including lubrication and inspection, to ensure longevity and optimal performance.

Choosing the right size and pitch of a sprocket gear requires careful consideration of various factors to meet the specific needs of your application. By following these steps and consulting with experts when needed, you can select the most suitable sprocket gear for your mechanical system.

China factory CZPT Excavator Bulldozer PC200 Undercarriage Parts Sprocket Gear  China factory CZPT Excavator Bulldozer PC200 Undercarriage Parts Sprocket Gear
editor by CX 2023-12-01