Product Description
Product Description
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Item |
Plastic gears pom sprocket gear |
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Material |
ABS, PC/ABS, PP, PC, POM(Delrin), Nylon 6, Nylon 6/6, PA 12, HDPE, LDPE, PS(HIPS), SAN/AS, ASA, PVC, UPVC, TPE, TPR, PU, TPU, PET, PEI(Ultem), PSU, PPSU, PPE/PS, PTFE, GPPS, PPO, PES, CA, etc |
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Certificate |
IATF 16949:2016 / ISO 9001:2015 / ISO 45001:2018 / ISO 14001:2015 /REACH/ROHS/MSDS/LFGB/F D A |
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Drawing Format |
.stp / .step / .igs /.CZPT /.dwg / .pdf |
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Color |
Almost all PMS colors available. |
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Parameters |
Inch, centimeter, millimeter, etc. |
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Function |
Industrial parts /daily supply / Medical grade supply, etc. |
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Surface Treatment |
Matte, Common polishing, Mirror polishing, Texture, Plating, Power Coating (Painting), Laser Engraving, Brushing, Marbling, Printing etc. |
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Mold Material |
S136H, 718H, NAK80, P20, H13, etc. |
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Mold Precision |
If no special request, apply to SJ/T10628-1995 standards, class 3. |
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Mold Life-cycle |
100,000-500,000 shots. |
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Packing |
Pack in bulk / poly bag / bubble bag / color box. |
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Sample |
Available. One cavity sample mold or 3D printing. |
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Price Tip |
The price shown above is just for reference, final actual price depends on your design, material request, surface treatment, order qty, package request, etc. |
Plastic gears pom sprocket gear
1. Rapid Prototyping & On-demand production services;
2. Professional DFM Report before Mould Making;
3.Capability for Plastic Injection Molding is up to 1500mm
DFM Report (Design for Manufacturability) for Reference.
Some Custom CZPT & Moulds for Your Reference.
Neway Highly Welcome Your Own Custom Designs !!!
Neway Support Custom Design Moulds & Moulds Export.
Neway Can Also Provide Mould Spare Parts Export, eg: Slider, Inserts, Ejector Pins, etc.
NEWAY has complete production chain from R&D, Rapid Prototypes, mould design, mould making, components production, assembling, packing to export. Having 1 supplier like CZPT for the complete assembly will allow for better design, quality, and fit of all the individual parts.
The most common used surface treatment are: Matte, Texture (fine texture, rough texture…), Common Polishing, Mirror Polishing, Laser Engraving, Printing, Plating, Brushing, Marbling), etc. You can view below surface pictures for reference
Company Profile
Our Advantages
Good reviews of customer
Certifications
Below are some inspection equipment for reference:
And attach the injection molding CZPT inspection report for reference:
Packaging & Shipping
FAQ
Q1. How soon can I get a precise quotation for custom plastic injection part?
A1: Please send us your inquiry by email or Alibaba TM message. Once we confirm the design (Feature details with parameters), material, color, qty, we can provide quotation within 24 HOURS.
Q2: Can I get a free sample, how long will it take?
A2: a. For standard products we have in stock, YES for free sample, but the express fee will be charged in advance.
Mostly, it takes 3-10 days.
b. For custom products, sample fee is determined by the detailed sample requirements. Normally, it takes 7-15 days.
Q3: Can you make custom parts based on my sample?
A3: Yes, you can send the sample to us by express and we will evaluate the sample, scan the features and draft 3D drawing for production.
Q4: What does your OEM service include?
A4: We follow up your request from the design idea to the mass production.
a. You can provide 3D drawing to us, then our engineers and production teams evaluate the design and quote you the precise cost.
b. If you don’t have 3D drawing, you can provide 2D drawing or draft with features details with full dimensions, we can draft 3D drawing for you with fair charge.
c. You can also customize Logo on the product surface, package, color box or carton.
d. We also provide assembly service for the OEM parts.
Q5. What is your payment term?
A5: We accept T/T, Paypal, Western Union, L/C, Alibaba Trade Assurance.
Work with Neway, your business is in safe and your money is in safe!
If you can dream it, we can build it!
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Car, Others |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | Internal Gear |
| Manufacturing Method: | Plastic Injection |
| Toothed Portion Shape: | Bevel Wheel |
| Material: | Plastic |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the differences between chain sprockets and sprocket gears?
Chain Sprockets and Sprocket Gears are both integral components of mechanical power transmission systems, but they have some key differences in terms of their design, application, and mode of operation.
Chain Sprockets:
Chain sprockets are toothed wheels with evenly spaced teeth or cogs that mesh with the links of a roller chain. They are primarily used in chain and sprocket systems to transfer rotational motion and torque between two parallel shafts. The teeth of chain sprockets are designed to fit precisely with the chain, ensuring smooth and efficient power transmission.
Key features of chain sprockets:
- Designed for use with roller chains.
- Transfer motion between parallel shafts.
- Teeth mesh with the links of the chain.
- Used in various applications, including bicycles, motorcycles, conveyors, and industrial machinery.
Sprocket Gears:
Sprocket gears, on the other hand, are toothed wheels with teeth that mesh with the links of a toothed belt or chain. They are part of belt drive systems and chain drive systems, transferring motion and power between non-parallel shafts. Sprocket gears are commonly used in applications where a longer distance separates the driving and driven shafts.
Key features of sprocket gears:
- Designed for use with toothed belts or chains.
- Transfer motion between non-parallel shafts.
- Teeth mesh with the links of the belt or chain.
- Used in applications like internal combustion engines, washing machines, and industrial machinery.
Main Differences:
- Design: Chain sprockets have teeth that mesh with the links of a roller chain, while sprocket gears have teeth that mesh with the links of a toothed belt or chain.
- Application: Chain sprockets are used in chain drive systems for parallel shafts, while sprocket gears are used in belt drive and chain drive systems for non-parallel shafts.
- Shaft Orientation: Chain sprockets work with parallel shafts, while sprocket gears accommodate non-parallel shafts.
- Power Transmission: Both are used for power transmission but in different configurations and applications.
Ultimately, the choice between chain sprockets and sprocket gears depends on the specific mechanical system’s requirements, shaft orientation, and the type of power transmission needed.
How do I identify the signs of wear and tear in a sprocket gear?
Regular inspection of sprocket gears is essential to identify signs of wear and tear early on and prevent potential issues that could lead to system failure or reduced performance. Here are some common signs to look for when inspecting sprocket gears:
1. Tooth Wear: Examine the teeth of the sprocket for signs of wear. Wear can manifest as rounding of the tooth profile or a reduction in tooth height. Excessive wear can lead to poor engagement with the chain, resulting in chain skipping and decreased efficiency.
2. Surface Damage: Check the surface of the sprocket teeth for any signs of chipping, cracking, or pitting. Surface damage can occur due to foreign particles, misalignment, or inadequate lubrication.
3. Chain Stretch: Measure the chain’s length to check for elongation or stretch. A stretched chain can cause uneven wear on the sprocket teeth and affect the overall performance of the system.
4. Looseness: Inspect the sprocket for any signs of looseness or play. A loose sprocket can lead to noise, vibration, and premature wear of both the sprocket and the chain.
5. Corrosion: If the sprocket is exposed to corrosive environments, check for signs of rust or corrosion. Corrosion can weaken the sprocket and reduce its load-carrying capacity.
6. Lubrication: Evaluate the condition of the lubricant and ensure the sprocket is adequately lubricated. Insufficient lubrication can accelerate wear and cause friction-related issues.
Regular maintenance and lubrication can help extend the life of sprocket gears and prevent premature wear. If any signs of wear and tear are detected during the inspection, it is crucial to address the issue promptly. Depending on the severity of the wear, repair or replacement of the sprocket gear may be necessary to ensure the proper functioning and safety of the system.
Can sprocket gears be used in high-temperature environments?
Yes, sprocket gears can be used in high-temperature environments, but the selection of materials and lubricants is crucial to ensure their proper functioning and longevity.
High-temperature environments can pose several challenges to sprocket gears, including:
- Material Integrity: Sprocket gears must be made from materials that can withstand the elevated temperatures without losing their mechanical properties. Standard carbon steels may not be suitable for high-temperature applications as they can undergo thermal degradation.
- Lubrication: The lubricants used for sprocket gears in high-temperature environments should have a high temperature resistance to maintain proper lubrication and prevent wear. Conventional lubricants may break down or evaporate at high temperatures.
- Thermal Expansion: High temperatures can cause materials to expand, which may affect the clearances and tolerances between the sprocket gear teeth and other components, leading to misalignment or binding issues.
To address these challenges, sprocket gears in high-temperature environments are typically made from heat-resistant materials, such as alloy steels or stainless steels. These materials can retain their mechanical strength and resist deformation at elevated temperatures.
Additionally, special high-temperature lubricants, such as synthetic oils or greases, are used to ensure adequate lubrication and reduce friction and wear in the sprocket gear system.
Proper design considerations are essential when using sprocket gears in high-temperature environments. Engineers must account for thermal expansion effects and provide sufficient clearances to accommodate the temperature-induced dimensional changes.
In summary, with the right choice of materials, lubricants, and design considerations, sprocket gears can effectively and reliably operate in high-temperature environments, making them suitable for various industrial applications where elevated temperatures are encountered.
editor by CX 2024-01-09
