Product Description
Auto Parts Small Aluminum Steel Blackening Sprocket Spur Gear
Gear transmission relies on the thrust between gear teeth to transmit motion and power, also known as meshing transmission. With this gradual meshing, helical gears operate much more smoothly and quietly than spur gears. Therefore, almost all automobile transmissions use helical gears.Since the teeth on the helical gear present a certain angle, the gears will be under a certain amount of stress when they mesh. Equipment using helical gears is equipped with bearings to withstand this pressure.
Product Parameters
| Product name | Spur Gear & Helical Gear & Gear Shaft |
| Customized service | OEM, drawings or samples customize |
| Materials Available | Stainless Steel, Carbon Steel, S45C, SCM415, 20CrMoTi, 40Cr, Brass, SUS303/304, Bronze, Iron, Aluminum Alloy etc |
| Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… |
| Surface Treatment | Conditioning, Carburizing and Quenching,Tempering ,High frequency quenching, Tempering, Blackening, QPQ, Cr-plating, Zn-plating, Ni-plating, Electroplate, Passivation, Picking, Plolishing, Lon-plating, Chemical vapor deposition(CVD), Physical vapour deposition(PVD)… |
| BORE | Finished bore, Pilot Bore, Special request |
| Processing Method | Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc |
| Pressure Angle | 20 Degree |
| Hardness | 55- 60HRC |
| Size | Customer Drawings & ISO standard |
| Package | Wooden Case/Container and pallet, or made-to-order |
| Certificate | ISO9001:2008 |
| Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
| Applications | Printing Equipment Industry, Laser Equipment Industry, Automated Assemblyline Industry, Woodening Industry, Packaging Equipment Industry, Logistics storage Machinery Industry, Robot Industry, Machine Tool Equipment Industry |
Company Profile
Packaging & Shipping
FAQ
| Main markets | North America, South America,Eastern Europe,Weat Europe,North Europe.South Europe,Asia |
| How to order | *You send us drawing or sample |
| *We carry through project assessment | |
| *We give you our design for your confirmation | |
| *We make the sample and send it to you after you confirmed our design | |
| *You confirm the sample then place an order and pay us 30% deposit | |
| *We start producing | |
| *When the goods is done,you pay us the balance after you confirmed pictures or tracking numbers | |
| *Trade is done,thank you! |
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| Application: | Motorcycle, Machinery, Agricultural Machinery, Automation Equipment |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can sprocket gears be customized for specific machinery or equipment?
Yes, sprocket gears can be customized for specific machinery or equipment. Customization of sprocket gears allows manufacturers and engineers to tailor the design and specifications to meet the unique requirements of a particular application. Here are some key points about the customization of sprocket gears:
1. Size and Pitch: Sprocket gears can be customized in terms of their size, number of teeth, and pitch to match the specific speed ratio and torque requirements of the machinery. Different applications may demand different gear ratios, and customization allows for the optimization of performance.
2. Material: The choice of material for sprocket gears can be customized based on factors such as load capacity, environmental conditions, and the application’s operating temperature. Common materials used for sprocket gears include steel, stainless steel, cast iron, and various alloys.
3. Mounting Options: Customized sprocket gears can be designed to accommodate various mounting options, such as shaft mounting, hub mounting, or using a taper lock bushing system, depending on the specific requirements of the machinery.
4. Keyways and Set Screw Holes: Sprocket gears can be customized with keyways or set screw holes to ensure a secure and reliable connection with the shaft. The choice of mounting method depends on the application and the torque transmitted.
5. Bearing Support: In some cases, sprocket gears may require additional bearing support to handle radial loads effectively. Customization allows engineers to integrate the appropriate bearing support into the design.
6. Special Coatings or Treatments: Depending on the application’s environment, sprocket gears can be customized with special coatings or treatments to enhance corrosion resistance, reduce friction, or increase wear resistance.
7. Compliance with Standards: Customized sprocket gears can be designed to comply with specific industry standards or regulations, ensuring the equipment’s safety and performance.
By customizing sprocket gears, manufacturers can create reliable and efficient power transmission solutions that meet the exact needs of their machinery or equipment. This level of customization helps optimize performance, minimize maintenance, and improve the overall lifespan of the equipment.
Can sprocket gears be used in robotics and automation?
Yes, sprocket gears are commonly used in robotics and automation applications due to their versatility, efficiency, and ability to transmit power between parallel shafts. They offer several advantages that make them suitable for various robotic and automation systems:
1. Power Transmission: Sprocket gears are excellent for power transmission in robotics and automation. They allow precise control over the motion and speed of robotic components, making them ideal for tasks that require accurate positioning and timing.
2. High Efficiency: The meshing of teeth between the sprocket gear and the chain results in minimal friction, providing high mechanical efficiency. This is crucial for energy-efficient operation, especially in battery-powered robots or automation systems.
3. Compact Design: Sprocket gear systems are compact and can be integrated into the limited space of robotic joints and other mechanisms. They offer a lightweight solution without compromising strength and durability.
4. Low Noise: When properly lubricated and maintained, sprocket gears produce minimal noise during operation, contributing to quieter robotic and automation systems.
5. High Load-Carrying Capacity: Sprocket gears can handle significant loads, making them suitable for various robotic applications, including heavy lifting, material handling, and industrial automation.
6. Precise Positioning: Sprocket gears enable accurate positioning, which is essential in tasks that require repetitive and precise movements, such as pick-and-place operations and assembly tasks.
7. Easy Customization: Sprocket gears are available in various sizes, types, and materials, allowing for easy customization to meet specific robotic and automation requirements.
8. Reliability: With proper maintenance, sprocket gear systems can provide long-lasting and reliable performance, reducing downtime and maintenance costs in robotic and automation applications.
Overall, sprocket gears play a vital role in the design and operation of robotic systems, enabling precise motion control, high efficiency, and reliable power transmission. Their versatility makes them a popular choice in a wide range of robotic and automation applications across industries.
How do I calculate the gear ratio for a sprocket gear system?
Calculating the gear ratio for a sprocket gear system is essential for understanding how the rotational speed and torque are transmitted between the driving and driven sprockets. The gear ratio (GR) is a measure of the speed and torque multiplication or reduction between the two sprockets.
The gear ratio is determined by the ratio of the number of teeth on the driving sprocket (ND) to the number of teeth on the driven sprocket (NDR). The formula to calculate the gear ratio is as follows:
Gear Ratio (GR) = ND / NDR
Where:
- ND is the number of teeth on the driving sprocket.
- NDR is the number of teeth on the driven sprocket.
For example, if the driving sprocket has 20 teeth, and the driven sprocket has 40 teeth, the gear ratio would be:
GR = 20 / 40 = 0.5
In this example, the gear ratio is 0.5, which means the driven sprocket rotates at half the speed of the driving sprocket, but with twice the torque. This is a speed reduction gear ratio.
Conversely, if the driven sprocket had 20 teeth and the driving sprocket had 40 teeth, the gear ratio would be:
GR = 40 / 20 = 2
In this case, the gear ratio is 2, indicating a speed increase gear ratio. The driven sprocket would rotate twice as fast as the driving sprocket, but with half the torque.
Calculating the gear ratio is crucial for selecting the appropriate sprockets for a desired application. Gear ratios affect the output speed, torque, and overall performance of the mechanical system, so choosing the right gear ratio is essential for achieving the desired results.
editor by CX 2024-03-25
China OEM Custom Made Metal Gt2 Timing Aluminum Synchronous Belt Pulleys Gear Wheel with ce certificate top quality Good price
Solution Description
Factory large quality CZPT alloy 5mm bore two flanges GT2 GT3 GT5 GT8 GT14 timing belt pulleys
one) Guarantee: our timing pulley’s quality is very good and with ensurance in 1 yr, when you obtain the products and locate quality problems, we assure you could return it again and free maintenance.
two) Drawings: please ship you timing pulleys’ drawings to us to get the greatest quotation If you have no drawings, then we could function out CAD drawings and the ideal quotation to you ASAP.
three) Sample: we acknowledge 1 piece sample’s get, we could do samples until finally you are content.
4) Confidentiality agreetment: Strictly adherence to consumer confidentiality agreetment for timing pulleys.
| Product Description |
|
Product Name |
Timing Belt Pulley | |
| Teeth profile | Trapezoidal toothed | MXL, XXL, XL, L, H, XH, XXH |
| T-toothed | T2.5, T5, T10, T20 | |
| Arc toothed | HTD3M, HTD5M, HTD8M, HTD14M, HTD20M, Gt2, Gt3, Gt5 | |
| S-toothed | S2M, S3M, S4.5M, S5M, S8M, S14M | |
| Parabolic-toothed | P2M, P3M, P5M, P8M, P14M | |
| Y-toothed | G2M, G3M, G5M, Y8M | |
| Teeth CZPT tity | 10-150 enamel or CZPT ized | |
| Inner Bore | 2-200mm H7 precision or CZPT ized | |
| Belt width | 4mm, 6mm, 9mm, 10mm, 12mm, 15mm, 20mm, 25mm, 30mm, 40mm, 50mm, 1/4”, 5/16”, 3/8”, 1/2”, 3/4”, 1”, 1.5”, 2”or CZPT ized | |
| Accessories | We can provide the provider of assembling setscrews, bearings, shafts or taper bush | |
| Surface treatment | Anodize,Black Oxide,Phosphate and Galvanization | |
| Drawing Format | Timing belt pulley cad drawing,timing belt pulley UG drawing,Timing belt Pulley Soliwork drawing,Timing Pulley PDF drawing | |
What is timing pulley?
Timing pulleys are specialized pulleys that have possibly tooth or pockets about the exterior diameter of the pulley human body. Timing tooth have interaction holes in the steel belt, whilst timing pockets engage push lugs on a belt’s inner circumference. These tooth or pockets are utilized only for timing, not for CZPT transmission.
How timing pulleys work?
The synchronous wheel transmission is composed of an limitless belt with equivalent-spaced teeth on the inner peripheral surface and a pulley with corresponding teeth. For the duration of operation, the toothed tooth mesh with the tooth grooves of the pulley to transmit movement and CZPT , which is built-in with the belt. A new sort of belt drive with the benefits of transmission, chain push and equipment transmission.
What is gt2 timing pulley?
2mm pitch GT2 Pulley. The GT2 or 2GT Tooth Profile timing pulley prevails in the 3d printing interest lead to the Round tooth profile provides substantial precision of CZPT -backlash, had been known as present-day Reprap Pulley.
What is a timing pulley flange?
Timing pulley flanges are employed to keep belt get in touch with with a timing pulley in CZPT transmission applications.Timing pulley flanges are manufactured to fit timing pulleys of the identical pitch and dimension. The proportions of a pitch, such as the mating flange, are specified by the variety of grooves.
What are synchronous belts utilized for?
The trapezoidal tooth profile first used on synchronous belts is regarded as normal. Belts with this configuration are typically employed in machine instruments, textile equipment, home appliances, company gear, and as camshaft drives in engines.
Note:Remember to affirm you need teeth profile, tooth amount, belt width, bore diameter, quantity and type (please refer below drawings) to get CZPT the most complete CAD drawings and the greatest quotation.
Relevant Products
Idler Pulleys: Loafer pulleys help guide the chain in the software and support extended chains grow to be also slack.
China High Precision CNC Aluminum Sprocket Gear with ce certificate top quality Good price
Product Description
Item Name:
Substantial CZPT CNC CZPT CZPT Equipment
CNC Processing CZPT
Aluminum CZPT
Large Good quality CZPT
Can do numerous colours & can CZPT according to CZPT er’s request
Material: CZPT , Metal, Zinc, Brass, Plastic
Surface area Treatment method: Nickel plating, Zinc plating, Chrome plating, Anodizing, black coating, mill
Tolerance: +/-.01 mm
Inspection: CZPT y solitary item at minimum 5 occasions of inspection procedures
Package deal: Plastic bag, Bubble bag, box, carton, wooden circumstance, skin packing
Shipment terms: As for every CZPT ized specs
Description: CZPT -top quality, wealthy producing expertise
We have applied a rigorous and complete top quality manage system, which ensures that every single merchandise can fulfill good quality requirements of CZPT ers. Besides, all of CZPT products have been strictly inspected before shipment
Comepany Profile:
Yr Recognized: 2006
Main Products: CZPT cycle Areas, CZPT Parts, Welding Processing, CZPT
Fitting, CZPT Operate
Primary Markets: Domestic Industry, North CZPT ica, CZPT ern Asia, CZPT ern CZPT pe
Factory Dimension: 1, 000-3, 000 sq. meters
Shipping Conditions: FOB, CIF, EXW, Convey Shipping
Payment Sort: T/T, L/C, PayPal, CZPT ern CZPT , Escrow
We are skilled company of automobile accessories. We offer steel processing service. We have several a long time of expertise in CNC processing and have a good popularity in this discipline. Our items have received praises from CZPT ers CZPT .
Our aim is to help CZPT ers recognize their goals. We are producing excellent efforts to accomplish this earn-win scenario and sincerely welcome you to be part of us.
| Products | Amount |
| CNC machining middle | 14( incorporate 4axis processing middle) |
| CNC milling device | two |
| CNC lathe | eight |
| chopping machine | four |
| A few -COMERO | 1 |
| Welding machine | four |
| Punch | 2 |
| Blister packaging device | one |
| vibratory ending device | two |
| Other device | twenty |
The tooth of a solitary pitch sprocket mesh with a single tooth per sprocket. Double pitch sprockets seem like one pitch sprockets, but the chain only meshes with the other teeth. This means that a double-pitch sprocket has the identical amount of tooth as a one-pitch sprocket, but only 50 percent of the teeth are engaged with the chain. The principal variation is that the double pitch sprockets are minimize with a special pitch circle diameter for best engagement. For ep roller chains, the sprockets are the same if the quantity of tooth is 32 or far more for single and double chains.
China Customized Machining Steel Aluminum EDM Wire Cutting Gear Sprocket with ce certificate top quality Good price
Solution Description
Our Rewards
Our services:
| Content: | Stainless metal 201/303/304/400/316,and so forth Steel Q235,twenty#,forty five#,1571,1045,and so forth Aluminum LD5/LD7/66061/6063/7075/5052, and so forth Brass C36000(C26800), C37700(HPb59),C38500(HPb58),C2200(CuZn37), C28000(CuZn40) and so on. Plastic, PP, PE, PU, CZPT , Laptop, POM, and so on. |
| Approach: | Uncooked material slicing, Turning, CNC lathe machining, CNC milling, CNC grinding CNC uninteresting Drilling, Area therapy. |
| Area therapy: | Hardness anodizing black/clear, Sprucing, CZPT ctro-polishing, Plating, and so forth. |
| Tolerance: | +/-.001mm or +/- .00004″ |
| MOQ: | one piece. |
| Screening gear | CMM, 2d projector, Hardness screening, UT inspection machine, Roughness tester, Hardness tester, Peak tester, and many others. |
| Packaging: | Seaworthy packing or CZPT ers’ need |
| Delivery: | 15-thirty days right after prepayment. |
Our Product
We have equipped a lot of CZPT ers with prefect machining jobs during the earlier 10 several years.
Workshop & machining method
Packaging
We devlier goods in seaworthy packing or in accordance to CZPT er’s requirement.
FAQ
Q: Are you treading firm or maker?
A: We are manufacturer.
Q: How about your MOQ?
A: We provide both prototype and mass manufacturing, Our MOQ is 1 piece.
Q:How CZPT can I get a quote following RFQ?
A:we normally estimate you inside 24 several hours. More detail info offered will be useful to save your time.
1) detailed CZPT drawing with tolerance and other requirement.
2) 3D drawing, this sort of as STP or IGS file.
three) the amount you demand from customers.
Q:How is your good quality ensure?
A:we do 100% inspection before shipping and delivery, we are seeking for CZPT expression business partnership.
Q:Can I indicator NDA with you?
A:Sure, we will maintain your drawing and information confidential.
Bushing Sprockets: Bushing sprockets can simplify chain system maintenance by replacing only worn sprocket assemblies, even though the bushings can nonetheless be reused. The bushing also has a tightly tapered mating surface that can transmit larger torques than easy vital components. Shut-fitting surfaces supply much better functionality in apps with heavy begin/end operations or shock masses.