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Provided by power generator of an excavator is conveyed to track link by running motor and sprocket . The teeth of sprocket rim should fit the track link well and should be able to drive the link steadily .Even when the link stretches due towear and uz teat of its pin and bushing ,the teeth should fit well Usually ,a sprocket rim is placed at the back part of the running device of an excavator.
Excavator and bulldozer undercarriage parts list
Production and Processing
Excavator and bulldozer model list
About Us
HangZhou Changhao Mechanical Equipment Co., mainly produces hydraulic breaker parts and breaker pipeline parts as well as excavator parts. Our products are of high quality, reasonable prices and efficient delivery. Welcome foreign merchants to buy. We are the reliable and most professional manufacturer of Hydraulic breaker hammer spare parts, our products have been exporting to many countries in the world with advanced machines and strict quality control management, the advanced production equipment and impeccable QC system help us make sure the highest-quality and cost-effective products. Our products have reached the international advanced level. Cooperating with large number of CZPT dealers in the domestic and foreign market. All of our pipelines are acid-washed and phosphated to ensure that the inside of the pipeline is clean and dust-free, and the hydraulic system of the excavator is clean and pollution-free.
The outer surface of the pipeline is sprayed with plastic paint, and the colors are various, which are exactly the same as the color of the excavator body. Meet all your requirement for color.
All the accessories of our pipeline, including clamps, ball valves, etc, are independently developed and manufactured by our factory to ensure product quality, safety and reliability.
Our company’s product pipelines are welded by domestic first-class welders. After welding, the joints are formed by single-sided welding and double-sided welding to ensure that the product will never leak oil. Our company’s breaker pipelines and spare parts are all independently researched and developed. We have our own production plant, covering an area of about 3000 square meters. Our workers are skilled in craftsmanship and rich in experience, coupled with the blessing of advanced machinery and equipment, the quality of the products delivered is safe and reliable. At present, the SGS certification report has been obtained, and other related certifications are also actively processed. Our products are not only of first-class quality, but also reasonable prices. It is our aim to provide high-quality products for foreign users. We will make unremitting efforts to make the company bigger and stronger, make friends with global customers, and seek common development and create a better future.
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| Warranty: | 1 Year |
|---|---|
| Type: | Crawler Excavator |
| Application: | Crawler Excavator Dozer |
| Certification: | CE |
| Condition: | Used |
| Applicable Industries: | Construction Works |
| Customization: |
Available
| Customized Request |
|---|
How do you maintain and inspect sprocket gears for wear and damage?
Maintaining and inspecting sprocket gears is essential to ensure their optimal performance and prevent costly breakdowns. Here are the steps for proper maintenance and inspection of sprocket gears:
1. Lubrication: Regularly lubricate the sprocket gears to reduce friction and wear between the teeth. Use the appropriate lubricant recommended by the manufacturer and follow the lubrication schedule to ensure smooth operation.
2. Cleaning: Keep the sprocket gears clean from debris, dirt, and contaminants that can accelerate wear. Use a brush or compressed air to remove any buildup on the gears.
3. Alignment: Check the alignment of the sprocket gears regularly. Misalignment can cause uneven wear on the teeth and reduce the lifespan of the gears. Make necessary adjustments to ensure proper alignment.
4. Tension: If the sprocket gear is used with a chain, maintain the correct tension of the chain. Too much tension can lead to excessive wear, while too little tension can cause the chain to skip or come off the sprocket.
5. Inspect Teeth: Examine the teeth of the sprocket gear for signs of wear, pitting, or chipping. Worn-out teeth can lead to poor engagement with the chain or other mating gears.
6. Check Teeth Profile: Ensure that the teeth profile is intact and free from any damage. A damaged tooth profile can result in noisy operation and reduced efficiency.
7. Measure Teeth Thickness: Measure the thickness of the teeth regularly to detect any abnormal wear. If the teeth become too thin, the sprocket gear should be replaced.
8. Replace Worn-out Gears: If you notice significant wear or damage during the inspection, replace the sprocket gear immediately. Continuing to use worn-out gears can lead to more extensive damage and potential failure.
9. Monitor Operating Conditions: Keep track of the operating conditions of the machinery. Extreme conditions such as high loads, excessive speeds, or harsh environments can accelerate wear on sprocket gears.
10. Regular Maintenance Schedule: Create a maintenance schedule for inspecting and servicing the sprocket gears. The frequency of inspections may vary based on the operating conditions, but it is generally recommended to inspect them at least once every three months.
By following these maintenance and inspection practices, you can prolong the life of sprocket gears, minimize downtime, and ensure the safe and efficient operation of the machinery they are a part of.
How do I calculate the pitch circle diameter for a sprocket gear system?
Calculating the pitch circle diameter is essential when designing or working with a sprocket gear system. The pitch circle diameter (PCD) represents the circle on which the centers of the sprocket teeth lie. To calculate the pitch circle diameter, you’ll need to know the number of teeth on the sprocket and the pitch diameter.
Step 1: Determine the Number of Teeth (N): Count the total number of teeth on the sprocket. This value is denoted as ‘N’.
Step 2: Find the Pitch Diameter (PD): The pitch diameter is the diameter of the pitch circle on which the teeth are located. If you already have the pitch diameter provided, proceed to the next step. Otherwise, you can calculate the pitch diameter using the formula:
PD = N / (DP * π)
Where:
PD = Pitch Diameter
N = Number of Teeth
DP = Diametral Pitch (teeth per inch)
π (Pi) = 3.14159 (approximately)
Step 3: Calculate the Pitch Circle Diameter (PCD): The pitch circle diameter can be calculated using the following formula:
PCD = PD * cos(180° / N)
Where:
PCD = Pitch Circle Diameter
PD = Pitch Diameter (calculated in Step 2)
N = Number of Teeth
The resulting value of the pitch circle diameter will help you in various aspects of sprocket gear system design and analysis, such as determining the center distance between two sprockets or matching the sprocket with a compatible chain.
Remember that accurate measurements and precise calculations are crucial for successful sprocket gear system performance. If you are unsure about the calculations or dealing with complex sprocket configurations, consulting with a qualified engineer or using specialized software can be beneficial.
What are the different types of sprocket gears and their applications?
Sprocket gears come in various types, each designed for specific applications based on their unique characteristics. Here are some of the different types of sprocket gears and their applications:
- 1. Plain Sprocket: Plain sprockets are the most basic type, consisting of a wheel with evenly spaced teeth. They are commonly used in simple power transmission systems and light-duty applications where precise timing is not critical.
- 2. Idler Sprocket: Idler sprockets are used to guide and tension the chain in a sprocket system. They do not connect directly to a power source but play a crucial role in maintaining proper chain tension and alignment.
- 3. Roller Chain Sprocket: Roller chain sprockets are designed to work with roller chains, which have rollers that engage with the sprocket teeth. They are widely used in applications like bicycles, motorcycles, industrial machinery, and conveyor systems.
- 4. Silent Chain Sprocket: Silent chain sprockets, also known as inverted-tooth chain sprockets, are used with silent chains. These sprockets have specially shaped teeth that engage smoothly with the chain, resulting in quieter operation.
- 5. Engineering Class Sprocket: Engineering class sprockets are heavy-duty sprockets used in industrial applications like construction equipment, mining machinery, and agricultural machinery. They are designed to withstand high loads and harsh operating conditions.
- 6. Taper-Lock Sprocket: Taper-lock sprockets have a tapered bore and are mounted on shafts using a locking bushing. They provide a secure and easy-to-install connection and are commonly used in power transmission systems.
- 7. Rack and Pinion: While not a traditional sprocket gear, rack and pinion systems use a linear rack with teeth that mesh with a pinion gear. This combination is used in applications where rotational motion needs to be translated into linear motion, such as in steering systems and CNC machines.
The choice of sprocket gear depends on factors such as the type of chain or belt used, the desired gear ratio, the amount of load the system will handle, and the specific requirements of the application. Each type of sprocket gear offers unique advantages and is tailored to meet the needs of different industries and machinery.
editor by Dream 2024-05-14